Unlock instant, AI-driven research and patent intelligence for your innovation.

Low-temperature connection method of oxide ceramics

A technology of oxide ceramics and connection methods, which is applied in the direction of cement production, etc., and can solve the problems of high energy consumption, high requirements for preparation and assembly, and high equipment requirements

Active Publication Date: 2021-07-06
WUHAN INSTITUTE OF TECHNOLOGY
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above-mentioned connection method of oxide ceramics has the following disadvantages: brazing is usually carried out in a high-temperature sintering furnace with brazing material, and the main problem is that the required connection temperature is high, so the cost is high and energy consumption is large
Diffusion welding has high requirements for the preparation and assembly of the surface of the weldment, and the size of the weldment is limited by the equipment. The temperature and pressure required for diffusion are high, so the requirements for the equipment are high, resulting in high costs.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Low-temperature connection method of oxide ceramics
  • Low-temperature connection method of oxide ceramics
  • Low-temperature connection method of oxide ceramics

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Embodiment 1 of the present invention provides a low-temperature bonding method for oxide ceramics, the specific steps are as follows:

[0054] 1) Weigh 100 g potassium silicate (containing 88 wt% K 2 O 3.3 SiO 2 , 2 wt% H 2 O, others are oxide impurities), 9.6 g of KOH and 90 g of deionized water, and then mix them uniformly and place them in an oven at 40 °C for 24 h to obtain a transparent base activator;

[0055] 2) Then weigh 7.9 g of metakaolin (which contains 54 wt% SiO 2 , 43 wt% Al 2 o 3 and 3 wt% impurity) and 18.6 g of the alkali activator, the two are mixed in a stirrer, the stirrer speed is 900 r / min, and the stirring time is 10min to obtain a homogeneously mixed geopolymer precursor A;

[0056] 3) The geopolymer precursor A was sealed and placed in an oven at 75 °C for 72 h to cure, the cured geopolymer was ground into fine powder, and then placed in a muffle furnace at 500 °C for 30 min for heat treatment. Obtain granular geopolymer particle reinfor...

Embodiment 2

[0062] Embodiment 2 of the present invention provides a low-temperature bonding method for oxide ceramics, the specific steps are as follows:

[0063] 1) Weigh 100 g potassium silicate (containing 88 wt% K 2 O 3.3 SiO 2 , 2 wt% H 2 O, others are oxide impurities), 8.9 g of KOH and 90 g of deionized water, and then mix them uniformly and place them in an oven at 35 °C for 24 h to obtain a transparent base activator;

[0064] 2) Then weigh 8.5 g metakaolin (which contains 54 wt% SiO 2 , 43 wt% Al 2 o 3 and 3 wt% impurity) and 20.0 g of the base activator, the two are mixed in a stirrer, the stirrer speed is 700 r / min, and the stirring time is 14min to obtain a homogeneously mixed geopolymer precursor A;

[0065] 3) The geopolymer precursor A was sealed and placed in an oven at 60 °C for 64 h to cure. The cured geopolymer was ground into fine powder, and then placed in a muffle furnace at 500 °C for 30 min for heat treatment. Obtain granular geopolymer particle reinforcemen...

Embodiment 3

[0069] Embodiment 3 of the present invention provides a low-temperature bonding method for oxide ceramics, and the specific steps are as follows:

[0070] 1) Weigh 100 g potassium silicate (containing 88 wt% K 2 O 3.3 SiO 2 , 2 wt% H 2 O, others are oxide impurities), 8.2 g of KOH and 70 g of deionized water, and then mix them uniformly and place them in an oven at 30 °C for 12 h to obtain a transparent base activator;

[0071] 2) Then weigh 7.1g of metakaolin (which contains 54 wt% SiO 2 , 43 wt% Al 2 o 3 and 3 wt% impurity) and 18.0 g of the alkali activator, the two are mixed in a stirrer, the stirrer speed is 800 r / min, and the stirring time is 15min to obtain a homogeneously mixed geopolymer precursor A;

[0072] 3) The geopolymer precursor A was sealed and placed in an oven at 55 °C for 48 h to cure, the cured geopolymer was ground into fine powder, and then placed in a muffle furnace at 600 °C for 60 min for heat treatment. Obtain granular geopolymer particle rein...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
shear strengthaaaaaaaaaa
shear strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a low-temperature connection method of oxide ceramics. The method comprises the steps of reacting an alkali activator with metakaolin and the like to generate a geopolymer precursor, curing part of the precursor at low temperature, grinding into powder, and carrying out heat treatment to obtain a granular geopolymer reinforced phase; uniformly mixing and stirring the granular geopolymer reinforced phase with the geopolymer precursor to obtain the geopolymer particle reinforced geopolymer precursor; uniformly coating the geopolymer particle reinforced geopolymer precursor on a connecting surface of oxide ceramic, and finally forming bonding between the particle reinforced geopolymer precursor and the surface of the oxide ceramic through low-temperature connection in a sealed container to realize connection. According to the low-temperature connection method for the oxide ceramics, the density of an oxide ceramic joint connection area can be improved, so that the joint strength is improved. In addition, the oxide ceramics can be successfully connected at a low temperature, the connection cost is low, and energy conservation and environmental protection are achieved.

Description

technical field [0001] The invention relates to the technical field of connection of oxide ceramics, in particular, the invention relates to a low-temperature connection method of oxide ceramics. Background technique [0002] Oxide ceramics such as Al 2 o 3 and SiO 2 It has been widely used in many fields due to its excellent properties such as high electrical resistivity, high thermal conductivity, corrosion resistance and wear resistance. Due to its poor processing performance, it needs to be connected when preparing large-sized and complex-shaped products. [0003] Commonly used methods for the connection of oxide ceramics mainly include brazing and diffusion welding, etc., such as Chinese patent CN111644739A discloses a brazing material system and a brazing method for brazing YSZ ceramics in an air atmosphere, which solves the problem of existing YSZ ceramic brazing. During the welding process, there are problems such as high joint brittleness, low mechanical strengt...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B37/00C04B12/00
CPCC04B37/003C04B12/005C04B2237/343C04B2237/341Y02P40/10
Inventor 金柏希康雨航王愉瑾毛样武
Owner WUHAN INSTITUTE OF TECHNOLOGY