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Large-scale energy-saving production device and process for preparing ethylene glycol through dimethyl oxalate hydrogenation

A technology of dimethyl oxalate and production equipment, which is applied in the field of chemical technology, can solve the problems of high power consumption and steam consumption, reduce the enterprise's anti-risk ability, and the operating rate is less than 50%, so as to reduce equipment investment and steam consumption , the effect of reducing direct or indirect costs

Pending Publication Date: 2021-07-16
上海诺哈尔化工技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Not only the process is long, the floor area is large, the project cost is high, the power consumption and steam consumption are high
In the long run, only when the oil price is high, the synthesis gas to ethylene glycol can achieve breakeven, which greatly reduces the company's ability to resist risks. Especially recently, many syngas to ethylene glycol companies have been in a state of shutdown. The overall operating rate of the industry is less than 50%

Method used

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  • Large-scale energy-saving production device and process for preparing ethylene glycol through dimethyl oxalate hydrogenation
  • Large-scale energy-saving production device and process for preparing ethylene glycol through dimethyl oxalate hydrogenation

Examples

Experimental program
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Effect test

specific Embodiment 1

[0043] see figure 1 As shown, taking the production process of ethylene glycol with an annual output of 400,000 tons / year as an example, a large-scale energy-saving production device for hydrogenating dimethyl oxalate to ethylene glycol in this specific embodiment has a structure comprising:

[0044] Gasification device J, the entire reactor group consisting of two parallel first synthesis reactors A and a single second synthesis reactor B, heater H, feed-in and out-feed heat exchanger C, first high-pressure separation tank D, second Two high-pressure separation tank F;

[0045] The gasification device J is connected to the first synthesis reactor A through the first synthesis reactor inlet gas pipeline 1, and the second synthesis reactor B and the first synthesis reactor A are connected through the second synthesis reactor inlet gas pipeline 2 In series, the gasification device J and the heater H are connected through the gasification device circulation gas pipeline 16; the ...

specific Embodiment 2

[0057] The process flow is the same as that of Example 1, except that the first synthesis reactor A adopts three tubular reactors connected in parallel, and one second synthesis reactor B connected in series. The cylinder diameter of the first synthesis reactor A is 4.2m, the height of the reactor tube bundle is 6.0m, the inner diameter of the tube bundle is 34mm, the tube spacing is 45mm, and the catalyst loading volume of the single first synthesis reactor A is 38.24m 3 ; The second synthesis reactor B is an adiabatic reactor, the diameter of the reactor cylinder is 4.2m, the height of the cylinder is 7.2m, and the catalyst loading volume of the second synthesis reactor is 98.62m 3 .

[0058] Under the design conditions of this process, the pressure drop of the reactor group is 105KPa, and the pressure drop of the synthesis loop is 185KPa. Compared with the scheme of using multiple tube reactors in series, the pressure drop of the synthesis loop is more than 75KPa. The powe...

specific Embodiment 3

[0060] The process flow is the same as that of Example 1, except that the first synthesis reactor A adopts two plate reactors connected in parallel, and one second synthesis reactor B connected in series. The cylinder diameter of the first synthesis reactor A is 4.2m, the plate height is 6.4m, the distance between metal plates is 6mm, the distance between plate pairs is 32mm, and the catalyst loading volume of a single first synthesis reactor is 58.41m 3 ; The second synthesis reactor B is an adiabatic reactor, the diameter of the reactor cylinder is 4.2m, the height of the cylinder is 7.0m, and the catalyst loading volume of the second synthesis reactor is 96.51m 3 .

[0061] Under the design conditions of this process, the pressure drop of the reactor group is 115KPa, and the pressure drop of the synthesis loop is 195KPa. Compared with the scheme of using multiple tube reactors in series, the pressure drop of the synthesis loop is more than 75KPa. The power of the circulati...

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Abstract

The invention discloses a large-scale energy-saving production device and process for preparing ethylene glycol through dimethyl oxalate hydrogenation, and relates to the field of chemical processes. The device comprises a whole reactor group consisting of a gasification device, a first synthesis reactor and a second synthesis reactor, a heater, a feeding and discharging heat exchanger, a first high-pressure separation tank and a second high-pressure separation tank; the process comprises the following steps: circulating gas of hydrogen enters the gasification device, pumped dimethyl oxalate is gasified, gasified reaction gas enters the first synthesis reactor to react with the second synthesis reactor group, the gas is subjected to heat exchange, the reaction gas subjected to heat exchange enters the first high-pressure separation tank to be subjected to gas-liquid separation, and crude ethylene glycol is obtained at the bottom of the tank; the separated gas is cooled and then subjected to gas-liquid separation, and crude methanol is obtained at the bottom of the tank. The circulating compressor is lower in power consumption; the pressure drop of the reactor is reduced, the service life of the catalyst is prolonged, the ethylene glycol rectification yield is improved, steam energy consumption is reduced, and enterprise benefits are improved. Large-scale production can be realized more easily.

Description

technical field [0001] The invention belongs to the field of chemical technology, in particular to a large-scale energy-saving production device for dimethyl oxalate hydrogenation to ethylene glycol and a large-scale energy-saving production process for dimethyl oxalate hydrogenation to ethylene glycol. Background technique [0002] The hydrogenation of dimethyl oxalate to ethylene glycol is a strong exothermic reaction, the reaction residence time is only a few seconds, and the reaction is mainly concentrated on the catalyst in the middle and upper part of the tube, and the catalyst in the middle and lower part of the tube is less involved in the reaction. The function is to further react the remaining trace amount of dimethyl oxalate and methyl glycolate completely. At present, in China, the reactors of various design units and production enterprises all use a single tube reactor, and no more in-depth research has been done on the reaction characteristics of dimethyl oxala...

Claims

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Application Information

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IPC IPC(8): C07C29/149C07C29/76C07C31/20C07C31/04
CPCC07C29/149C07C29/76C07C31/202C07C31/04Y02P20/52Y02P20/10
Inventor 汪俊唐大川肖招金单文波倪菁华
Owner 上海诺哈尔化工技术有限公司
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