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Solder ring for microwave component radio frequency connector and welding method thereof

A technology for radio frequency connectors and microwave components, applied in the field of solder rings, can solve problems such as non-conformity of tightness and concentricity, unqualified air tightness test, and central axis offset.

Active Publication Date: 2021-07-20
南京云正微波电子有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the tightness and concentricity of glass insulator assembly are very critical. If the tightness and concentricity are not good, it will have a great impact on the overall electrical performance of the product, and it is easy to damage the connector. It is impossible to assemble a qualified one under high requirements. product
[0003] At present, the welding of the glass insulator and the welding hole of the microwave device generally adopts the overall welding method. During the installation process, the solder paste is first applied to the surface of the outer conductor of the glass insulator or the side of the welding hole cavity of the microwave device, and then the glass insulator is inserted in the The welding holes of microwave devices are placed on the heating plate as a whole for heating and welding. The main problems are as follows: First, when applying solder paste, the solder paste is often not evenly applied to the corresponding position. After inserting the glass insulator, it is easy to cause differences. The central axis is offset to a certain extent, and it is easy to cause the amount of solder to overflow or the solder paste to be too small to produce cold welding, so that its closeness and concentricity do not meet the installation specifications and installation requirements; the second is the high-temperature heating welding In some cases, since the glass insulator is not clamped and fixed, the glass insulator is prone to shift after the solder paste is melted, and the concentricity of the product is uneven
[0004] With the increasingly higher requirements for the use and miniaturization of microwave component products, there are new requirements for the sealing of microwave component products, and the installation requirements for RF connectors used by microwave components for signal transmission have also changed. The wall-type SMA connector now adopts the butt SMP to save assembly space. The assembly of the connector used to be bonded with conductive adhesive, but it could not meet the airtight requirements of some customers. Then the process design was improved and sintered Welded RF connectors in the first way, and started to use solder paste sintering, but manual application of solder paste will lead to uneven solder melting, voids and pinholes, which will lead to failure of the airtight test

Method used

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  • Solder ring for microwave component radio frequency connector and welding method thereof
  • Solder ring for microwave component radio frequency connector and welding method thereof
  • Solder ring for microwave component radio frequency connector and welding method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] see figure 1 , a solder ring for a radio frequency connector of a microwave component, comprising a front solder ring 1 and a rear solder ring 2, the front solder ring 1 and the rear solder ring 2 are sleeved with each other to form a solder ring body 3, and the solder ring body 3 adopts a double layer The way of changing the traditional single ring as the structure of the solder ring, adding a variable structure, and multi-layer arrangement, the structure is more stable, the solder contact surface is large and the melting is uniform, the soldering quality is better, and the solder ring body 3 passes through The assembling device 4 is inserted into the hole of the radio frequency connector of the microwave assembly.

[0039] see Figure 2-3 , the assembly device 4 includes a conveying assembly 41, a positioning plate 42, a telescopic negative pressure assembly 43, a welding assembly 44 and a welding platform 45, the conveying assembly 41 is installed on the welding pla...

Embodiment 2

[0051] Among them, glass bead insulator sintering is one of the processes in the entire assembly process of microwave components, and it is also the most important process in ensuring product reliability and air tightness. Therefore, the sintering process of glass insulators has become the main direction of process research and development. Microwave components The simplest component of the single-pole double-throw switch component is based on the research. This microwave component uses 3 SMP glass insulators for welding process operations.

[0052] Both the input and output parts of the switch use SMP-JHD RF connectors, and the connectors are embedded in the box to save product installation space. Secondly, the position of the solder ring is designed after the solder is improved, please refer to Figure 9 and Figure 10 , the solder ring body 3 should match the solder diversion groove of the RF connector of the microwave component, then the size of the solder diversion groove...

Embodiment 3

[0058] like Figure 12 As shown, the microwave component RF connector SMP is soldered after using the improved technology. As shown, install the RF connector SMP-JHD into the corresponding position of the component box drawing.

[0059] Pick up the solder ring corresponding to the size of the RF connector, dip a small amount of flux, and place the solder ring on the corresponding position of the component.

[0060] Turn on the heating table and set it to 200°C. After the temperature is stable, place the microwave assembly on the heating table.

[0061] When the flux starts to evaporate, focus on the molten state of the solder. After the solder is fully melted, remove the component box and let it cool naturally.

[0062] Visually inspect the welding of the RF insulator SMP-JHD with a 75x microscope. If necessary, X-ray is used to check the penetration rate, and helium gas is used to check the semi-airtight effect.

[0063] After passing the inspection, it can flow into the ne...

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Abstract

The invention discloses a solder ring for a microwave component radio frequency connector and a welding method thereof, belongs to the technical field of solder rings. The solder ring for the microwave component radio frequency connector is provided. The invention provides the solder ring for the microwave component radio frequency connector and the welding method thereof. According to the solder ring for the microwave component radio frequency connector and the welding method thereof, a spray head is above a guide ring, a motor is used for driving the guide ring to rotate, the spray head does circular motion, the spray head rotates around the guide ring for angle adjustment, and the defects that in the microwave component assembling process, the sealing effect of a through-wall radio frequency connector is poor, and the conductive glue bonding and manual soldering paste coating are not uniform are overcome. The test passing rate, the finished product rate and the working efficiency of products are improved. The working efficiency is greatly improved, the welding uniformity and the penetration rate of solder adopting the design are also greatly improved from the welding effect, and the sealing test can also meet the product requirements.

Description

technical field [0001] The invention relates to the technical field of solder rings, in particular to a solder ring used for a radio frequency connector of a microwave component and a welding method thereof. Background technique [0002] Glass insulators are often used in microwave devices, and the electrical properties of glass insulators are often affected by the closeness and concentricity of the welding holes between the glass insulator and the microwave device. Therefore, the tightness and concentricity of the glass insulator assembly are very critical. The poor tightness and concentricity have a great impact on the overall electrical performance of the product, and it is easy to damage the connector. It is impossible to assemble qualified products under higher requirements. product. [0003] At present, the welding of the glass insulator and the welding hole of the microwave device generally adopts the overall welding method. During the installation process, the solde...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K3/00B23K3/06B23K3/08B23K37/02B23K35/14
CPCB23K3/00B23K3/0623B23K3/08B23K37/0252B23K35/0222
Inventor 秦瑞
Owner 南京云正微波电子有限公司
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