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Shaping method of silicon carbide powder particles

A silicon carbide powder and silicon carbide technology, applied in the direction of silicon carbide, carbide, etc., can solve the problems of low powder purity, increased environmental protection pressure, and complex shaping equipment, so as to avoid the introduction of impurities, increase the diffusion rate, and shape the effect good effect

Pending Publication Date: 2021-08-17
XIAN BOER NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) The mechanical method is a method of grinding the particles by external force to change the shape of the particles; the cost of this method is low, the process is relatively simple, the output is large, and its essence is a pulverization method. The introduction of impurity Fe and excess oxygen generally requires pickling or alkali cleaning after ball milling, which increases the pressure on environmental protection, causes great pollution and noise, and some methods require grading, so the grading effect is difficult to guarantee; even sometimes crushing occurs , the powder continues to become thinner to a certain extent, in order to reduce the specific surface energy, the particles reunite together to form agglomerated particles with a certain strength;
[0005] (2) Physicochemical method is a method of preparing powder from ions, atoms, and molecules through the formation of crystal nuclei and crystal growth through chemical reactions or phase transformations; this method has complex production processes, high costs, and low yields Due to the influence of the experimental environment and conditions, there are many errors in the experimental process, the experimental process is not easy to control, and the purity of the prepared product is low
[0006] Using mechanical methods and physical and chemical methods to shape silicon carbide powder particles has its own advantages and disadvantages, but there are also difficult problems such as adhesion, coagulation, excessive wear, easy explosion, agglomeration, and static electricity generation, and the shaping equipment is complex and energy-consuming. , high cost, plastic effect needs to be improved

Method used

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  • Shaping method of silicon carbide powder particles
  • Shaping method of silicon carbide powder particles
  • Shaping method of silicon carbide powder particles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] This embodiment includes the following steps:

[0032] Step 1. Mixing ratio: mix the soluble inorganic salt and silicon carbide raw powder according to the mass ratio of 1:1, grind them evenly, and then dry them at 105°C to obtain the mixture; the soluble inorganic salt is prepared by sodium nitrate and potassium nitrate according to 1:1 mass ratio composition; the silicon carbide raw powder is D50=37.6μm, and the tapped bulk density is 1.70g / cm 3 β-SiC powder;

[0033] Step 2, high-temperature melting treatment: place the mixture obtained in step 1 in a high-temperature furnace, heat it to 300°C and keep it for 24 hours to obtain a melt;

[0034] Step 3, product treatment: Cool the molten material obtained in step 3 to room temperature, take it out and grind it to obtain abrasive particles, and then stir and wash it with distilled water in a constant temperature water bath at 60°C for several times until the pH of the washing liquid is neutral. Incubate in a constant...

Embodiment 2

[0040] This embodiment includes the following steps:

[0041] Step 1. Mixing ratio: mix the soluble inorganic salt and silicon carbide raw powder according to the mass ratio of 1:0.8, grind them evenly, and then dry them at 105°C to obtain the mixture; the soluble inorganic salt is prepared by sodium nitrate and potassium nitrate according to 1:1.5 mass ratio composition; the silicon carbide raw powder is D50=37.6μm, and the tapped bulk density is 1.70g / cm 3 β-SiC powder;

[0042] Step 2, high-temperature melting treatment: the mixture obtained in step 1 is placed in a high-temperature furnace, heated to 390°C and kept for 10 hours to obtain a melt;

[0043] Step 3, product treatment: Cool the molten material obtained in step 3 to room temperature, take it out and grind it to obtain abrasive particles, and then stir and wash it with distilled water in a constant temperature water bath at 60°C for several times until the pH of the washing liquid is neutral. Keep warm in a con...

Embodiment 3

[0046] This embodiment includes the following steps:

[0047] Step 1. Mixing ratio: mix the soluble inorganic salt and silicon carbide raw powder according to the mass ratio of 1:0.5, grind them evenly, and then dry them at 105°C to obtain the mixture; the soluble inorganic salt is prepared by sodium nitrate and potassium nitrate according to Composition with a mass ratio of 1:2; the raw silicon carbide powder is D50=37.6μm, and the tapped bulk density is 1.70g / cm 3 β-SiC powder;

[0048] Step 2, high-temperature melting treatment: place the mixture obtained in step 1 in a high-temperature furnace, heat it to 420° C. and keep it for 4 hours to obtain a melt;

[0049] Step 3, product treatment: Cool the molten material obtained in step 3 to room temperature, take it out and grind it to obtain abrasive particles, and then stir and wash it with distilled water in a constant temperature water bath at 60°C for several times until the pH of the washing liquid is neutral. Keep warm...

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Abstract

The invention discloses a shaping method of silicon carbide powder particles. The method comprises: 1, mixing a soluble inorganic salt and silicon carbide raw powder, grinding, and drying to obtain a mixture; 2, making the mixture heated to the temperature above the fused salt eutectic melting temperature to obtain a melt; and 3, cooling the melt to room temperature, grinding, washing and drying to obtain shaped silicon carbide powder particles. According to the method, soluble inorganic salt is heated and subjected to heat preservation to form liquid-phase molten salt, and the liquid-phase molten salt penetrates through powder particles of silicon carbide raw powder, so that agglomeration and accumulation of the silicon carbide powder particles are prevented, sharp corners of the powder are eliminated, the silicon carbide particles gradually become spheroidized in shape, shaping of the silicon carbide powder particles is achieved, powder crushing and reunion and the introduction of impurities are avoided, the shaping effect is improved, and the product quality is ensured; the process is simple and relatively easy to control; and the shaped silicon carbide powder is regular in particle structure, smooth in surface, uniform in size and good in shaping effect.

Description

technical field [0001] The invention belongs to the technical field of silicon carbide powder, and in particular relates to a method for shaping silicon carbide powder particles. Background technique [0002] Silicon carbide is a kind of artificially synthesized carbide with strong covalent bond. It has the characteristics of good chemical stability, wear resistance and high thermal conductivity. It is a new type of engineering ceramic material that has developed rapidly in the field of materials and is widely used. . However, high-density silicon carbide ceramics are required in high-temperature, high-strength, and corrosive harsh application fields such as energy, aerospace, automobile industry, and marine engineering, so the silicon carbide powder has micro-nano particle size, high purity, and good quality. The particle shape and other requirements. However, the existing silicon carbide powder has many edges and corners, and the flakes, columns, and needles are mostly d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/956
CPCC01B32/956C01P2004/03C01P2006/80C01P2004/61
Inventor 樊子民王晓刚邓丽荣
Owner XIAN BOER NEW MATERIAL CO LTD
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