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Preparation method of spherical ceramic powder for vehicle-mounted copper-clad plate

A technology of ceramic powder and copper-clad laminate, which is applied in the field of preparation of spherical ceramic powder for vehicle-mounted copper-clad laminates. and ion content reduction, good resistance to CAF performance, and avoid the effect of particle size coarsening

Pending Publication Date: 2021-08-20
JIANGSU NOVORAY NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Chinese patent application CN103360621A discloses a preparation method of an angular glass powder filler, but due to the high conductivity and ion content of the glass powder, it will have a negative impact on CAF, and the processability of the glass powder needs to be improved
[0005] Chinese patent application CN106633648A uses a glass substrate with a pH of 6-7 and a Mohs hardness of 4-5 to prepare a copper-clad laminate ion migration-resistant filler by crushing and surface modification. The filler has problems of high conductivity and ion content. And the processing performance needs to be improved
Due to SiO 2 (70-85%) content is too high, the hardness of the product and SiO 2 closer (SiO 2 Mohs hardness is 6.5-7.0), so the processing performance is also poor when used for copper clad laminates
[0008] Chinese patent CN106242302B prepares high-strength glass microspheres by chemical molten salt strengthening method, but Na in the product 2 O and K 2 O (13-25% Na 2 O, 3-5% K 2 O) is high, and the particle size is also coarse (20 mesh-70 mesh), which cannot be used in copper clad laminates
Although this method can obtain spherical microbeads with a high solid rate, subsequent washing and drying are required, and there is also the problem of high alkali content (18%-22%), which cannot be used in CCL

Method used

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  • Preparation method of spherical ceramic powder for vehicle-mounted copper-clad plate

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] In step (1), the components produced by Jiangsu Lianrui New Materials Co., Ltd. are SiO 2 60.06 wt%, B 2 o 3 10.88wt%, Al 2 o 3 15.84wt%, CaO+MgO is 5.69wt%, K 2 O+Na 2 O is 0.08wt%, the rest is Fe2 o 3 , BaO, ZnO, SrO, D50=3.2μm, D100≤9.8μm, specific surface area is 5.2m 2 / g, pH=7.8, E C =48μs / cm, Na + 2.2ppm, Cl - Put 1.6ppm of angular glass powder into a high-speed mixer, use 1% hexamethyldisilazane, and carry out surface modification at a temperature of 100°C to obtain surface-modified angular glass powder, and surface-modified angular glass The angle of repose of the powder was 26.53°C.

[0032] In step (2), the surface-modified angular glass powder in step (1) is spheroidized and graded in a high-temperature spheroidizing furnace to obtain a ceramic by using oxygen or air as a carrier gas, natural gas as a combustible gas, and oxygen as a combustion aid. Powder, its D50=3.8μm, D100=11.2μm, specific surface area is 1.8m 2 / g, pH=7.1, E C =10.8μs / cm, ...

Embodiment 2

[0034] In step (1), the components produced by Jiangsu Lianrui New Materials Co., Ltd. are SiO 2 53.69 wt%, B 2 o 3 6.87wt%, Al 2 o 3 14.84wt%, CaO+MgO is 22.47wt%, K 2 O+Na 2 O is 0.46wt%, the rest is Fe 2 o 3 、TiO 2 , BaO, D50=3.4μm, D100=10.2μm, specific surface area is 5.0m 2 / g, pH=8.8, E C =92.2μs / cm, Na + 3.6ppm, Cl - 2.4ppm of angular glass frit. Then put the angular glass powder into a high-speed mixer, use 1% hexamethyldisilazane, and carry out surface modification at a temperature of 100°C to obtain surface-modified angular glass powder, surface-modified angular glass powder The angle of repose is 24.62°C.

[0035] In step (2), the surface-modified angular glass powder in step (1) is spheroidized by high-temperature spheroidization furnace and graded to obtain spheroidization by using oxygen or air as carrier gas, natural gas as combustible gas and oxygen as a combustion aid to obtain ceramics Powder, its D50=3.9μm, D100=12.7μm, specific surface area ...

Embodiment 3

[0037] This embodiment is basically the same as Embodiment 1, except that the modifier used is methylsilanetrimethoxysilane.

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Abstract

The invention discloses a preparation method of spherical ceramic powder for a vehicle-mounted copper-clad plate. According to the method, angular glass powder with low hardness, low conductivity and low ion content is taken as a raw material, then surface treatment is carried out to enable the angular glass powder to be good in dispersity and fluidity, and then high-temperature spheroidization is carried out to obtain the spherical ceramic powder with small specific surface area, high sphericity degree, few cavities and stable components. Compared with an angular glass powder raw material, the prepared ceramic powder has the advantages that the specific surface area is reduced, the pH is neutral, the conductivity and the ion content are further reduced, when the ceramic powder is applied to vehicle-mounted copper-clad plates and plate processing, the hole wall quality of drilled holes is good, meanwhile, the abrasion of the drilled holes is smaller, and better CAF resistance is achieved.

Description

technical field [0001] The invention belongs to the technical field of preparation of fillers, and relates to a method for preparing spherical ceramic powder for vehicle-mounted copper-clad boards. Background technique [0002] In order to improve the safety and comfort of automobiles, and realize energy conservation and environmental protection, automobiles are becoming increasingly electronic and intelligent. The rapid development of automotive electronics has driven the continuous progress of automotive copper clad laminate substrate technology. Compared with ordinary copper clad laminate base materials, automotive copper clad laminate base materials pay more attention to reliability. Specifically, the performance of the plate is mainly the resistance to conductive anodic filament (CAF), and there are many factors that affect the resistance to CAF. The processability of the plate will not only affect the wear of the drill bit and increase the processing cost, but also af...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/626C03C12/00C08K7/18C08K9/06
CPCC04B35/62605C03C12/00C08K9/06C08K7/18C04B2235/365C04B2235/5436C04B2235/5409C04B2235/528
Inventor 曹家凯李晓冬孙小耀周紫文
Owner JIANGSU NOVORAY NEW MATERIAL CO LTD