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Muck-Bayer process red mud-based ceramsite and preparation method thereof

A technology of Bayer red mud and slag, which is applied in the field of slag-Bayer red mud-based ceramsite and its preparation, which can solve the problems of insufficient utilization of solid waste, difficulty in obtaining fine grains, and affecting the strength of ceramsite , to achieve high strength, save time and cost, and control timely effects

Active Publication Date: 2021-10-08
HENAN POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] There are many methods for preparing ceramsite in the prior art, but the utilization of solid waste is not enough
[0006] Moreover, the existing ceramsite preparation methods generally adopt traditional heating methods such as rotary kilns. This method relies on the heating element to transfer heat energy to the object to be heated by convection, conduction or radiation to reach a certain temperature. Internal transmission, long sintering time, it is difficult to obtain fine grains, and micro-cracks are easily generated inside the ceramsite due to uneven heating during the heating process, thereby affecting the strength of the ceramsite, which belongs to high-energy-consuming external heating

Method used

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  • Muck-Bayer process red mud-based ceramsite and preparation method thereof
  • Muck-Bayer process red mud-based ceramsite and preparation method thereof
  • Muck-Bayer process red mud-based ceramsite and preparation method thereof

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preparation example Construction

[0051] The preparation method of slag soil-Bayer process red mud-based ceramsite of the present invention comprises the following steps:

[0052] (1) Mix the shield dregs and the Bayer process red mud evenly to obtain the batching materials;

[0053] (2) After adding a certain amount of water to the batch, mix it evenly and make a ball, and use the method of manual ball forming to prepare a raw material with a particle size of 5-10mm (such as 5mm, 6mm, 7mm, 8mm, 9mm, 10mm). Material balls; wherein, the amount of water added should be able to be manually formed into balls, generally 30% of the mass of the batch;

[0054] (3) Dry the raw meal balls at 105°C for 4 hours and then carry out microwave sintering. Specifically, put the dried raw meal balls into the special insulation cotton for microwave sintering furnace, and put them together into the microwave heating cavity for sintering. Sintering: Microwave sintering conditions are: microwave frequency is 2.45GHz, sintering tem...

Embodiment 1

[0058] For the muck-Bayer process red mud-based ceramsite in this embodiment, the mass percentage of the shield dregs in the raw material is 70%, and the mass percentage of the Bayer process red mud is 30%.

[0059] The preparation of the slag-Bayer process red mud-based ceramsite in this embodiment includes the following steps: Grinding the solid waste obtained during shield tunneling to a sieve hole with a particle size smaller than 200 mesh, and then mixing it with the Bayer process red mud evenly Obtain the batch, add a little water in the batch to make it into balls (the quality of water is about 30% of the batch quality), and prepare the raw meal balls by hand, the particle size of the raw meal balls is 5 Between ~10mm, dry the raw material balls in a drying oven at 105°C for 4 hours, then put them in a microwave sintering furnace to start sintering, first heat at 450°C for 20 minutes for preheating, and then rise to 1075°C at 9°C / min , keep warm for 10min, and take it o...

Embodiment 2

[0061] For the muck-Bayer process red mud-based ceramsite in this embodiment, the mass percentage of the shield dregs in the raw material is 70%, and the mass percentage of the Bayer process red mud is 30%.

[0062] The preparation of the slag-Bayer process red mud-based ceramsite in this embodiment includes the following steps: Grinding the solid waste obtained during shield tunneling to a sieve hole with a particle size smaller than 200 mesh, and then mixing it with the Bayer process red mud evenly Obtain the batch, add a little water in the batch to make it into balls (the quality of water is about 30% of the batch quality), and prepare the raw meal balls by hand, the particle size of the raw meal balls is 5 Between ~10mm, dry the raw material balls in a drying oven at 105°C for 4 hours, then put them in a microwave sintering furnace to start sintering, first heat at 450°C for 20 minutes for preheating, and then rise to 1100°C at 9°C / min , keep warm for 10min, and take it o...

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Abstract

The invention belongs to the technical field of ceramsite products, and particularly relates to muck-Bayer process red mud-based ceramsite and a preparation method thereof. The muck-Bayer process red mud based ceramsite is prepared by sintering the following raw materials in percentage by mass: 70-90% of shield muck and 10-30% of Bayer process red mud, wherein the shield muck is muck of a weathered stratum, and the sintering is microwave sintering. Ceramsite raw material balls are prepared from the muck, the Bayer process red mud and the like, and the lightweight muck-Bayer process red mud-based ceramsite is prepared by adopting an intelligent microwave sintering technology, so that solid wastes are effectively utilized, environmental pollution is reduced, resources are saved, and meanwhile, the sintering mode reduces energy consumption, is green and environment-friendly, and saves time and cost.

Description

technical field [0001] The invention belongs to the technical field of ceramsite products, and in particular relates to a slag-Bayer process red mud-based ceramsite and a preparation method thereof. Background technique [0002] As a kind of artificial lightweight aggregate, ceramsite has the advantages of small particle density, high compressive strength, thermal insulation, corrosion resistance, water and gas protection, etc. Ceramsite was originally used in the field of construction as a lightweight aggregate to replace coarse aggregate gravel and pebbles in concrete. With the deepening of the research on different ceramsites and their performance understanding, the application fields of ceramsites have been gradually expanded, mainly in environmental protection, metallurgy, chemical industry, petroleum, agriculture, horticulture and other industries, and also led to the rapid development of ceramsites. [0003] The dregs are the spoils generated from the construction of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/00C04B33/132C04B33/32
CPCC04B38/009C04B33/1322C04B33/132C04B33/32C04B2235/6562C04B2235/6567C04B2235/667C04B38/0074C04B38/0067Y02P40/60
Inventor 罗树琼江壮壮杨雷郭晖姚未来潘崇根张海波王雨利管学茂
Owner HENAN POLYTECHNIC UNIV