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A low-cost lightweight CO-based superalloy with cubic γ′ coherent strengthening and its preparation method

A superalloy, low-cost technology, applied in the field of low-cost lightweight Co-based superalloys with cubic γ′ coherent strengthening and its preparation, can solve the problem of deterioration of alloy mechanical properties, high density of new Co-based superalloys, large crystals It can solve problems such as grid distortion and achieve excellent high-temperature mechanical properties, excellent high-temperature oxidation resistance, and high-temperature microstructure stability.

Active Publication Date: 2022-05-13
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, with high temperature stable γ′-Ni 3 Unlike Al, the metastable γ′-Co 3 The (Al,W) phase is easily decomposed into FCC-γ, β-CoAl, and χ-Co during the aging process at a high temperature of 900 °C and above. 3 W and μ-Co 7 W 6 Stable phase, because the crystal structure of the precipitated phase changes, which will destroy the original γ / γ′ coherent relationship; and there is a large lattice distortion between these stable precipitated phases and the matrix, during the dislocation movement process It is easy to generate stress concentration, which induces crack initiation and deteriorates the mechanical properties of the alloy
At the same time, because the W content of the currently developed new Co-Al-W-based superalloy is 5-10 at.%, the alloy density is relatively high, generally higher than 9.0 g / cm 3 , such as Co-8.8Al-9.8W-2Ta (at.%) superalloy density up to 10.1g / cm 3
At present, the high density of new Co-based superalloys largely limits its application in the aerospace field.
In order to reduce the density of Co-based superalloys, a Co-Ni-Al-V-based superalloy was developed, but this type of alloy added a large amount of V elements, resulting in the γ / γ′ coherent structure in the alloy being higher than 850 It is difficult to exist stably at ℃, γ′-Co 3 (Al,V) decomposes to form hp-Co 3 The V lamellar structure seriously reduces the mechanical properties of the alloy, and at the same time, the cost of the alloy increases significantly due to the large amount of V added

Method used

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  • A low-cost lightweight CO-based superalloy with cubic γ′ coherent strengthening and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1: Co-24.6Ni-5.4Al-10.1Mo-1.4Ti-4.8Ta-2.8Cr (wt.%) alloy

[0019] Step 1: Alloy Preparation

[0020] High-purity metal materials are used, and ingredients are prepared according to mass percentage. The ingredients are smelted at least four times in a vacuum non-consumable arc melting furnace under the protection of an argon atmosphere to obtain an alloy ingot with a uniform composition and a mass of about 120 g, and the mass loss during the smelting process does not exceed 0.1%. The alloy ingot is subjected to solution treatment at 1300°C / 15h in a muffle furnace, water quenching, and the purpose of solution treatment is to reduce or eliminate the composition segregation of the structure and dissolve the inhomogeneous precipitated phase; followed by 500h at 900°C Aging treatment, water quenching.

[0021] Step 2: Alloy structure and mechanical properties test

[0022] Using OM, SEM and XRD to detect the microstructure and structure of the alloy after aging ...

Embodiment 2

[0023] Embodiment 2: Co-23.2Ni-4.4Al-11.6Mo-1.3Ti-2.5Nb-2.8Cr (wt.%) alloy

[0024] Step 1: Alloy Preparation

[0025] High-purity metal materials are used, and ingredients are prepared according to mass percentage. The ingredients are smelted at least four times in a vacuum non-consumable arc melting furnace under the protection of an argon atmosphere to obtain an alloy ingot with a uniform composition and a mass of about 120 g, and the mass loss during the smelting process does not exceed 0.1%. The alloy ingot is subjected to solution treatment at 1300°C / 15h in a muffle furnace, water quenching, and the purpose of solution treatment is to reduce or eliminate the composition segregation of the structure and dissolve the inhomogeneous precipitated phase; followed by 10h at 900°C Aging treatment, water quenching.

[0026] Step 2: Alloy structure and mechanical properties test

[0027] Using OM, SEM and XRD to detect the microstructure and structure of the alloy after aging t...

Embodiment 3

[0028] Embodiment 3: Co-24.7Ni-4.3Al-10.3Mo-0.8Ti-1.7Nb-3.2Ta-3.0Cr (wt.%) alloy

[0029] Step 1: Alloy Preparation

[0030] Use high-purity metal materials, and carry out batching according to mass percentage. The ingredients are smelted at least four times in a vacuum non-consumable arc melting furnace under the protection of an argon atmosphere to obtain an alloy ingot with a uniform composition and a mass of about 120 g, and the mass loss during the smelting process does not exceed 0.1%. The alloy ingot is subjected to solution treatment at 1250°C / 18h with a muffle furnace, water quenching, and the purpose of solution treatment is to reduce or eliminate the composition segregation of the structure and dissolve the inhomogeneous precipitated phase; followed by 100h at 900°C Aging treatment, water quenching.

[0031] Step 2: Alloy structure, mechanical properties and corrosion resistance test

[0032] Using OM, SEM and XRD to detect the microstructure and structure of the...

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Abstract

The invention provides a low-cost lightweight Co-based superalloy with cubic γ′ coherent strengthening and a preparation method thereof, belonging to the field of Co-based superalloys, including Co, Ni, Al, Mo, Ti, Nb, Ta, Cr elements , the mass percent (wt.%) of its alloy composition is, Ni: 23.2-27.8, Al: 3.2-5.4, Mo: 8.4-11.6, Ti: 0.8-1.4, Nb: 0-2.5, Ta: 0-4.8, Cr: 2.5 to 3.0, Co: balance. The present invention realizes the coherent precipitation of cubic γ′ nanoparticles on the γ matrix through alloy composition design, and the γ′ nanoparticles can exist stably for a long time at 900°C, so that this type of alloy has excellent high-temperature mechanical properties and high-temperature resistance Oxidation and hot corrosion resistance; in addition, this series of alloys use Mo and a small amount of Ti, Nb, Ta to replace W, which effectively reduces the density and cost of the alloy, and the preparation process is simple. It is a good application in the aerospace field. Promising low-cost lightweight Co-based superalloys.

Description

technical field [0001] The invention belongs to the field of Co-based superalloys, in particular to a low-cost lightweight Co-based superalloy with cubic γ′ coherent strengthening, and its microstructure is cubic γ′-(Co / Ni) 3 (Al, Mo, Ti, Nb, Ta) nanoparticles are coherently precipitated on the face-centered cubic FCC-γ matrix, and the γ′ nanoparticles do not undergo obvious coarsening after long-term aging at 900°C, and have high high temperature structure stability properties, so that this type of alloy has excellent high-temperature mechanical properties, high-temperature oxidation resistance and hot corrosion resistance; at the same time, replacing W with Mo and a small amount of Ti, Nb, Ta effectively reduces the density and corrosion resistance of this series of alloys. cost. Background technique [0002] Due to its excellent mechanical properties and creep resistance at high temperatures, superalloys are used in the fields of aerospace engines and industrial gas turb...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C19/07C22C30/00C22C1/02C22F1/10
CPCC22C19/07C22C30/00C22C1/02C22F1/10C22F1/002
Inventor 王清李金临董闯
Owner DALIAN UNIV OF TECH