Unlock instant, AI-driven research and patent intelligence for your innovation.

Wire structure and manufacturing method thereof

A manufacturing method and wire structure technology, which are used in cable/conductor manufacturing, textile and papermaking, conductors, etc., can solve the problems of high cost, high difficulty, and prone to exposed yarn, and achieve simple manufacturing process, reduce production cost, and apply Wide range of effects

Pending Publication Date: 2021-11-30
东阳市金凰线业有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] For yarn, for example, conventional chemical fiber filaments are quantitatively extruded from the spinneret hole to form a fine stream after melting the polymer, cooled and solidified by air or water, and wound into fibers at a certain speed; this process can be mass-produced , but the color of the finished yarn product is monotonous, and it is impossible to make a metal-plated visual effect
At present, most of the gold and silver wires with metallic effects used in the textile industry are polyester gold and silver wires made of polyester film through aluminum plating and color coatings. Flat wires are cut from the film; round gold and silver wires It is made of polyester yarn in the middle, and a flat thread is tightly wound on the outside. It is easy to show yarn when wrapping, and the appearance of the yarn is ring by ring. Some links are not high-end enough, and at the same time, the hand feels when the wrap is too dense. not good too
[0004] For cables, for example, conventional cables are coated with metal wires by thermoplastic extrusion, and then aluminum foil is wrapped outside the coating to shield signal interference, and finally an insulating layer is coated on the outside of the aluminum foil by thermoplastics or the like; The manufacturing process is long and the cost is high. At the same time, problems such as eccentricity are prone to occur when the insulation is extruded and coated; in addition, the production of ultra-thin cables requires very high equipment precision, which is very difficult and very costly.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Wire structure and manufacturing method thereof
  • Wire structure and manufacturing method thereof
  • Wire structure and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] like figure 1 As shown, the yarn structure of the present embodiment includes a thin film layer 1, a colored layer 2, a plating layer 3, a glue layer 4, and a contraction layer 5, a colored layer 4, a plating layer 5, a colored layer 4, and a contraction layer 5.

[0033] Wherein, the film layer 1, the colored layer 2, and the aluminized layer 3 constitute the conventional colored aluminized aluminum film structure, which directly uses the colored aluminized aluminum film in the current market. Further, the aluminized layer 3 can be replaced with other metal plating layers, such as silver, copper, and the like.

[0034] The glue layer 4 of the present embodiment is preferably used as high strength composite glue such as polyurethane.

[0035] The contraction layer 5 of the present embodiment preferably adopts a PETG shrink film within 5% of the lateral shrinkage ratio and 5% longitudinal shrinkage.

[0036] The method of manufacturing the yarn structure of the present embod...

Embodiment 2

[0045] The yarn structure of the present embodiment is different from the embodiment 1 in:

[0046] Instead of the color-plated aluminum film such as a colorful film, a reflective film, a luminous film, a laser membrane, a lettering film, a flame retardant antibacterial membrane, and a wide variety of yarns can be made to satisfy Different application functions;

[0047] The method of manufacturing the yarn structure of the present embodiment can be referred to in Example 1, and details will not be described herein.

Embodiment 3

[0049] The cable structure of the present embodiment is similar to the yarn structure of the first embodiment, and the difference is:

[0050] The colored aluminum film is provided as a base material of the cable, and the wire is provided above the contraction layer; the wire is preferably a copper wire; wherein the aluminized layer of the colored aluminum plated aluminum film is a shield layer, a film layer As the protective layer, the coloring layer can also be omitted;

[0051] The method of manufacturing the cable structure of the present embodiment, specifically includes the following steps:

[0052] (1) Use a thickness of a colored aluminum film and a shrink film between 10 and 50 microns. The glue layer is used as the intermediate layer to synthesize a composite film using a dry composite machine, and the ripening is made after the volume; wherein the dry composite machine The rub fit temperature and the ripening temperature of the rubber roller are below the selected shrin...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of wire manufacturing, and particularly relates to a wire structure and a manufacturing method thereof. The line structure comprises a base film layer and a shrinkage layer attached to the base film layer, and under the shrinkage effect of the shrinkage layer, the two sides of the shrinkage layer are close to each other so that the base film layer can deform and wrap the shrinkage layer; and the cross section of the line structure is of an open or closed arc-shaped structure. According to the line structure, the cross section of the line structure is of an open or closed arc-shaped structure through the contraction effect of the contraction layer; for the yarn, the yarn which is more gorgeous in color than the conventional yarn, better in roundness and hand feeling than the conventional gold and silver yarn, resistant to scratches and longer in service time can be obtained, and the manufacturing process is simple; and for the cable, the production cost of the superfine communication cable can be greatly reduced. The wire structure disclosed by the invention is wide in application field, such as intelligent textile garments, decoration and beautification products, low-voltage wires and cables, ultra-thin communication cables and the like.

Description

Technical field [0001] The present invention belongs to the technical field of the line, and more particularly to a line structure and a method of manufacturing the same. Background technique [0002] Functional linear materials have a wide range of applications, such as cables, electric communication industries in the textile industry. [0003] For yarns, for example, conventional chemical fiber is quantified from the spray hole extrusion after melt, and is wound into fibers by air or water, and wound into a fiber at a certain speed. However, the color of the yarn product made is monotonous, and the visual effect of the metal plating is not possible. At present, most of the metal effects used in the textile industry are mostly used by polyester film by a polyester gold and silver wire made of aluminum-plated color coating, cutting from the film is a flat line; round gold and silver wire It is from the middle into polyester wire, the outer side is closely wound around the flat li...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): H01B7/17H01B11/00H01B13/00H01B13/22D02G3/04D02G3/06D02G3/12
CPCH01B7/17H01B11/00H01B13/0016H01B13/00H01B13/22D02G3/04D02G3/06D02G3/12
Inventor 吴航峰
Owner 东阳市金凰线业有限公司