Manufacturing process of ultra-miniature semiconductor cooler

A manufacturing process and semiconductor technology, applied in the manufacture/processing of thermoelectric devices, thermoelectric devices that only use the Peltier or Seebeck effect, etc., can solve the problems of easy deformation, easy generation of void products, easy dislocation, etc. Impact performance, shorten the ultrasonic cleaning time, reduce the effect of product deformation

Pending Publication Date: 2022-01-21
夏丽华
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The ultra-miniature semiconductor refrigerator is small in size, the minimum is 1*2mm, and the temperature control requirements of the product are high. At present, there is no document disclosing the production process of the ultra-miniature semiconductor refrigerator, and the ultra-miniature semiconductor refrigerator is cut into wafers and plated by crystal rods. It is easy to deform during the process, and it is easy to dislocate the product during the hot and cold mold clamping process, resulting in uneven heat dissipation of the product. Using the traditional semiconductor refrigerator welding process is easy to produce voids and product deformation, and the product has poor heat and cold shock resistance.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A manufacturing process of an ultra-miniature semiconductor refrigerator in this embodiment, wherein the crystal grains are bismuth telluride grains, and the ceramic substrate on the hot surface or the ceramic substrate on the cold surface is made of aluminum nitride material, including the following steps:

[0034] (1) Grain preparation: Cut the ingot into wafers, and cut the ingot into wafers with a multi-wire cutting machine. The diamond wire diameter in the multi-wire cutting machine is 0.10mm, the feed speed is 600mm / s, and the cutting speed is 0.10mm. mm / s, the thickness of the wafer is ≥0.15mm, and then the wafer is electroplated, and the wafer is diced after electroplating. Ultrasonic is used for cleaning, and the cleaning time is 4 minutes, and the UV film is applied to the grain to obtain the spare grain;

[0035] (2) Print the hot-surface ceramic plate, and then take out the spare grain from the UV film and fix it on the hot-surface ceramic plate. N-type and ...

Embodiment 2

[0037] A manufacturing process of an ultra-miniature semiconductor refrigerator in this embodiment, wherein the crystal grains are bismuth telluride grains, and the ceramic substrate on the hot surface or the ceramic substrate on the cold surface is made of aluminum nitride material, including the following steps:

[0038] (1) Grain preparation: Cut the ingot into wafers, and cut the ingot into wafers with a multi-wire cutting machine. The diamond wire diameter in the multi-wire cutting machine is 0.11mm, the feeding speed is 700mm / s, and the cutting speed is 0.14 mm / s, the thickness of the wafer is ≥0.15mm, and then the wafer is electroplated, and the wafer is diced after electroplating. Ultrasonic is used for cleaning, and the cleaning time is 5 minutes, and the UV film is applied on the grain to obtain the spare grain;

[0039] (2) Print the hot-surface ceramic plate, and then take out the spare grain from the UV film and fix it on the hot-surface ceramic plate. N-type and ...

Embodiment 3

[0041] A manufacturing process of an ultra-miniature semiconductor refrigerator in this embodiment, wherein the crystal grains are bismuth telluride grains, and the ceramic substrate on the hot surface or the ceramic substrate on the cold surface is made of aluminum nitride material, including the following steps:

[0042](1) Grain preparation: cut the ingot into wafers, and cut the ingot into wafers with a multi-wire cutting machine. The diamond wire diameter in the multi-wire cutting machine is 0.12mm, the feed speed is 800mm / s, and the cutting speed is 0.18mm. mm / s, the thickness of the wafer is ≥0.15mm, and then the wafer is electroplated, and the wafer is diced after electroplating. Ultrasonic is used for cleaning, and the cleaning time is 6 minutes, and the UV film is applied to the grain to obtain the spare grain;

[0043] (2) Print the hot-surface ceramic plate, and then take out the spare grain from the UV film and fix it on the hot-surface ceramic plate. N-type and P...

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Abstract

The invention relates to a manufacturing process of an ultra-miniature semiconductor cooler, which comprises the following steps: crystal grain preparation: cutting a crystal bar into a wafer, electroplating the wafer, cutting the electroplated wafer, cleaning the crystal grain, and coating the crystal grain with a UV (ultraviolet) film to obtain standby crystal grains; printing the hot-side ceramic plate, fixing the standby crystal grains on the hot-side ceramic plate, printing the cold-side ceramic plate, carrying out die assembly welding on the hot-side ceramic plate with the fixed crystal grains and the printed cold-side ceramic plate, and carrying out resistance and infrared testing, grinding, wire welding, glue sealing, electric leakage testing and code spraying to obtain the ultra-miniature semiconductor cooler. According to the process, a multi-wire cutting machine is adopted for cutting the wafer, the ultrasonic cleaning time is shortened, the problems of cavities and product deformation are reduced through a die assembly welding method, and the ultra-miniature semiconductor cooler prepared through the method has good cold and hot impact resistance, is not prone to deformation in the wafer electroplating process and is uniform in product heat dissipation.

Description

technical field [0001] The invention belongs to the technical field of semiconductor refrigerators, and in particular relates to a manufacturing process of ultra-miniature semiconductor refrigerators. Background technique [0002] A semiconductor refrigerator (TEC) is composed of a ceramic plate with a deflector and bismuth telluride grains. The semiconductor refrigerator is a current energy conversion cooling method, also known as thermoelectric refrigeration, which can not only cool, but also heat. Control, can achieve high-precision control of temperature, refrigeration process does not require any refrigerant, no rotating parts, no noise, no vibration, widely used in weapons and equipment, medical experimental equipment, special testing equipment and daily life. [0003] The ultra-miniature semiconductor refrigerator is small in size, the minimum is 1*2mm, and the temperature control requirements of the product are high. At present, there is no document disclosing the pr...

Claims

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Application Information

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IPC IPC(8): H01L35/34H01L35/32
CPCH10N10/01H10N10/17
Inventor 夏丽华
Owner 夏丽华
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