Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Preparation and hot rolling process of nano FeSi alloy plasma coating

A plasma coating and plasma technology, applied in metal material coating technology, coating, nanotechnology, etc., can solve the problems of protective coating failure and other problems, and achieve the effect of dense structure, uniform composition, cost reduction, and uniform distribution

Pending Publication Date: 2022-02-18
IANGSU COLLEGE OF ENG & TECH
View PDF0 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Defects such as holes, cracks, and loose and uneven structures are a major problem in plasma coatings at present. There is no good way to solve this problem. From the current situation of nano-plasma coatings in the field of thermal barrier coatings From the point of view, the condition of holes, cracks and loose and uneven structure has been significantly improved compared with the micron plasma coating, but this problem still exists in the nano plasma coating, and it is obviously revealed in the actual application process of the nano plasma coating However, the promotion of nano-plasma coatings in industrial production is greatly restricted, especially in the application of plasma coatings in corrosion resistance. The existence of holes and cracks will make corrosive substances penetrate holes and cracks and contact with the substrate. direct contact, thereby rendering the protective coating ineffective

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The preparation and the hot-rolling process of a kind of nano-FeSi alloy plasma coating of the present invention comprise the steps:

[0028] (1) Add a certain amount of water and a small amount of polyacrylic acid dispersant to the nano-FeSi powder, and the mass ratio of nano-FeSi powder, water and polyacrylic acid dispersant is: 85:5:3, making it mixed into a jelly , the volume fraction of solid matter in the jelly is 15%;

[0029] (2) Use the mechanical stirring method to stir the jelly, and the stirring time is 10 minutes;

[0030] (3) Air-dry the jelly with a hot air blower after stirring. The air-drying efficiency of the hot air blower is 7 kg / h, and the air-drying time is 35 minutes. The particle size obtained after air-drying is sprayed on Q235 low-carbon steel as a plasma spraying material , after air-drying, a material that can be directly used as plasma spraying is obtained;

[0031] (4) The plasma spraying method is used for spraying operations. During the...

Embodiment 2

[0035] The preparation and the hot-rolling process of a kind of nano-FeSi alloy plasma coating of the present invention comprise the steps:

[0036] (1) Add a certain amount of water and a small amount of polyacrylic acid dispersant to the nano-FeSi powder, and the mass ratio of nano-FeSi powder, water and polyacrylic acid dispersant is: 85:5:3, making it mixed into a jelly , the volume fraction of solid matter in the jelly is 25%;

[0037] (2) Use the mechanical stirring method to stir the jelly, and the stirring time is 15 minutes;

[0038] (3) Air-dry the jelly with a hot air blower after stirring. The air-drying efficiency of the hot air blower is 7 kg / h, and the air-drying time is 40 minutes. The particle size obtained after air-drying is sprayed on Q235 low-carbon steel as a plasma spraying material , after air-drying, a material that can be directly used as plasma spraying is obtained;

[0039] (4) The plasma spraying method is used for spraying operations. During the...

Embodiment 3

[0043] The preparation and the hot-rolling process of a kind of nano-FeSi alloy plasma coating of the present invention comprise the steps:

[0044] (1) Add a certain amount of water and a small amount of polyacrylic acid dispersant to the nano-FeSi powder, and the mass ratio of nano-FeSi powder, water and polyacrylic acid dispersant is: 85:5:3, making it mixed into a jelly , the volume fraction of solid matter in the jelly is 30%;

[0045] (2) Use the mechanical stirring method to stir the jelly, and the stirring time is 20 minutes;

[0046] (3) Air-dry the jelly with a hot air blower after stirring. The air-drying efficiency of the hot air blower is 7 kg / h, and the air-drying time is 50 minutes. The particle size obtained after air-drying is sprayed on Q235 low-carbon steel as a plasma spraying material , after air-drying, a material that can be directly used as plasma spraying is obtained;

[0047] (4) The plasma spraying method is used for spraying operations. During the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a preparation and hot rolling process of a nano FeSi alloy plasma coating, which comprises the following steps: (1) adding a certain amount of water and a small amount of polyacrylic acid dispersing agent into nano FeSi powder, and mixing to form jelly; (2) stirring the jelly by using a mechanical stirring method; (3) after stirring is finished, air-drying the jelly , and after air drying is finished, obtaining the material capable of being directly used for plasma spraying ; (4) carrying out spraying operating by adopting a plasma spraying method; (5) after spraying is finished,carrying out hot rolling treatment ; and (6) carrying out annealing treatment. The nanotechnology, the atmospheric plasma spraying technology and the material hot rolling technology are effectively and orderly combined, holes and cracks of the plasma coating are effectively reduced by means of the characteristics of small particle size and high energy of the nanopowder, the compactness and uniformity of the coating are improved, by means of the material hot rolling technology, and the coating structure is more compact and uniform under the action of strong pressure of rolling force, and holes are further reduced.

Description

technical field [0001] The invention relates to the preparation of a nano-plasma corrosion-resistant coating and the corresponding mechanical processing technology, and belongs to the field of nano-plasma technology and mechanical treatment. Background technique [0002] Nano-plasma coating is a relatively new technology produced by the effective combination of nano-technology and plasma spraying technology. It is a further extension and expansion of micro-plasma technology. Special properties, compared with micron particles, have more excellent and unique properties, so nano-plasma technology can also be said to be a new and innovative new technology. At present, the most convenient research is mainly the thermal barrier coating technology, while the research on corrosion-resistant nano-plasma coatings, especially metal alloy corrosion-resistant nano-plasma coatings is still relatively small. few. [0003] Defects such as holes, cracks, and loose and uneven structures are...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/06C23C4/134C23C4/18B22F1/10C21D1/26C21D1/74C23F17/00B82Y40/00B82Y30/00
CPCC23C4/06C23C4/134C23C4/18B22F1/10C21D1/26C21D1/74C23F17/00B82Y40/00B82Y30/00
Inventor 史茜钟庆东
Owner IANGSU COLLEGE OF ENG & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products