Unlock instant, AI-driven research and patent intelligence for your innovation.

Preparation method of ultrahigh-temperature silicon carbide ceramic-based composite material and ultrahigh-temperature silicon carbide ceramic-based composite material

A technology of silicon carbide ceramic matrix and composite materials, which is applied in the field of preparation of ultra-high temperature silicon carbide ceramic matrix composite materials and ultra-high temperature silicon carbide ceramic matrix composite materials, can solve problems such as lack of matrix, achieve strong synergistic effects, and improve oxidation resistance Performance and anti-ablation performance, effect of increasing specific surface area and ceramic activity

Pending Publication Date: 2022-03-11
成都成维精密机械制造有限公司
View PDF7 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the modification of the matrix still lacks the methods and means to successfully introduce Hf, Zr, Ta and other anti-ablation components into the silicon carbide ceramic matrix to improve the high temperature resistance of silicon carbide ceramic matrix composites.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of ultrahigh-temperature silicon carbide ceramic-based composite material and ultrahigh-temperature silicon carbide ceramic-based composite material

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0028] A method for preparing an ultra-high temperature silicon carbide ceramic matrix composite material, comprising the following steps:

[0029] ① Cut the two-dimensional plain silicon carbide fiber cloth into a rectangle of 300mm*250mm;

[0030] ② Laminate the cut silicon carbide fiber cloth to a thickness of 2-5 mm, and sew it into a whole with silicon carbide fiber suture thread, and use graphite mold to shape the silicon carbide fiber prefabricated body;

[0031] ③Put the silicon carbide fiber prefabricated body into a chemical vapor deposition furnace to prepare the pyrolytic carbon interface layer. The precursor is: propane, the deposition temperature: 800-1150°C, the holding time: 8-16h, the pressure in the furnace: 1-2kPa, Interface thickness: 60~800nm;

[0032] ④ Ceramic powder containing anti-ablation components, such as Si 3 N 4 , SiC, ZrB 2 , ZrC, H f C.H f B 2 , BN and B 4 One or more of C and the polycarbosilane precursor solution are prepared into an ...

Embodiment 1

[0038] ① Cut the two-dimensional plain silicon carbide fiber cloth into a rectangle of 300mm*250mm;

[0039] ② Laminate the cut silicon carbide fiber cloth to a thickness of 2-5 mm, and sew it into a whole with silicon carbide fiber suture thread, and use graphite mold to shape the silicon carbide fiber prefabricated body;

[0040] ③Put the silicon carbide fiber preform into a chemical vapor deposition furnace to prepare the pyrolytic carbon interface layer. The precursor is propane, deposition temperature: 1000°C, holding time: 10h, furnace pressure: 1.2kPa, propane interface thickness: 100nm;

[0041] ④ ZrB 2 The ceramic powder and the polycarbosilane precursor solution (solvent is xylene) are formulated into an impregnation slurry, wherein the content of the ceramic powder is 10wt%, and the viscosity is controlled at 80mPa·s;

[0042] ⑤ Put the prefabricated part in ③ into a vacuum high-pressure impregnation tank, inject the impregnating solution in ④ to submerge the pref...

Embodiment 2

[0047] ① Cut the two-dimensional plain silicon carbide fiber cloth into a rectangle of 300mm*250mm;

[0048] ② Laminate the cut silicon carbide fiber cloth to a thickness of 2-5 mm, and sew it into a whole with silicon carbide fiber suture thread, and use graphite mold to shape the silicon carbide fiber prefabricated body;

[0049] ③Put the silicon carbide fiber preform into a chemical vapor deposition furnace to prepare the pyrolytic carbon interface layer. The precursor is propane, deposition temperature: 1000°C, holding time: 10h, furnace pressure: 1.2kPa, propane interface thickness: 100nm;

[0050]④ Prepare ZrC ceramic powder and polycarbosilane precursor solution (solvent is xylene) to prepare impregnation slurry, wherein the content of ceramic powder is 10wt%, and the viscosity is controlled at 80mPa·s;

[0051] ⑤ Put the prefabricated part in ③ into a vacuum high-pressure impregnation tank, inject the impregnating solution in ④ to submerge the prefabricated part, evac...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of an ultrahigh-temperature silicon carbide ceramic-based composite material and the ultrahigh-temperature silicon carbide ceramic-based composite material. The invention discloses a preparation method of an ultrahigh-temperature silicon carbide ceramic-based composite material. The preparation method comprises the following steps: (1) cutting two-dimensional plain silicon carbide fiber cloth into a square shape; (2) laminating the cut silicon carbide fiber cloth, sewing the silicon carbide fiber cloth into a whole by using a silicon carbide fiber suture line, and shaping to obtain a silicon carbide fiber preform; (3) putting the silicon carbide fiber preform into a chemical vapor deposition furnace for chemical vapor deposition to prepare a pyrolytic carbon interface layer; (4) preparing dipping slurry from ceramic powder containing anti-ablation components and the precursor solution; (5) performing vacuum high-pressure impregnation on the prefabricated part in the step (3) in the impregnation liquid in the step (4); (6) taking out the prefabricated part in the step (5), draining and curing under high pressure; (7) carrying out high-temperature cracking on the prefabricated part subjected to high-pressure curing; and (8) repeating the steps (5)-(7) until the weight change of the preform is less than a target value or a set value. The oxidation resistance and ablation resistance of the silicon carbide ceramic-based composite material are improved.

Description

technical field [0001] The invention relates to the field of preparation of ceramic-based composite materials, in particular to a preparation method of an ultra-high temperature silicon carbide ceramic-based composite material and an ultra-high-temperature silicon carbide ceramic-based composite material. Background technique [0002] In order to meet the increasingly harsh service environments of new aerospace hot-end components such as supersonic vehicle nose cones, wing leading edges, and aeroengines, it is necessary to develop ultra-high temperature ceramic matrix composites with longer life, higher temperature resistance, and structural and functional integration. Material. At present, silicon carbide ceramic matrix composites (SiC matrix ceramic composites, CMC–SiC) are the most researched, most successful and most widely used in the world. [0003] However, above 1500 °C, the antioxidant protection effect of SiC oxidation product SiO2 is severely weakened. In order ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/80C04B35/84C04B35/565C04B35/622C04B35/628
CPCC04B35/80C04B35/571C04B35/622C04B35/62873C04B35/62884C04B2235/3873C04B2235/3813C04B2235/3839C04B2235/386C04B2235/3821C04B2235/77C04B2235/96
Inventor 李涛
Owner 成都成维精密机械制造有限公司