Bio-based olefin oligomerization with chabazite catalysts

A catalyst, chabazite technology, applied in the direction of catalyst regeneration/reactivation, catalyst, molecular sieve catalyst, etc., can solve the problems of poor cold flow characteristics, decreased fluidity, filter blockage, etc.

Pending Publication Date: 2022-03-18
吉沃公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Furthermore, the cold flow properties of long-chain fatty esters from seed oils are so poor for diesel and aero engines that their use even at levels as low as 5% by weight can cause serious operational problems
Precipitation and crystallization of fatty paraffins in cold conditions can lead to loss of fluidity and filter clogging problems

Method used

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  • Bio-based olefin oligomerization with chabazite catalysts

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] Example 1: No Oxygenates and No Recycle Feed

[0065] Catalyst: Clariant TiAPSO-34, total WHSV=2; reactor top temperature 180-185°C; P(psig)=250; 2.9g Client TiAPSO-34 (granular particles)+glass beads; mass ratio=97.4%; Feed: 88% iC4, 6% cis-2-butene, 6% trans-2-butene.

[0066] As shown in Table 1 below, C 8 The percentage of oligomers is about 40%, C 12 The percentage of oligomers is about 50%. In addition, C 8 And the percentage of higher carbon chain (C8+) oligomers is about 95%. C 8 relative C 12 and larger oligomers with a selectivity of 0.69:1, and C 8 -C 24 The yield of hydrocarbons is greater than 95%. C 8 Hydrocarbon yield greater than 39%, C 12 The yield of hydrocarbons was greater than 49%.

[0067] Table 1: Reaction oligomer product distribution:

[0068] %C4 %C5-C7 %C8 %C9-C11 %C12 %C13-C15 %C16 %C20 %C24 3.96 0.42 39.04 0.35 49.26 0.12 6.43 0.41 0.01

Embodiment 2

[0069] Example 2: Presence of oxygenates and recycled feed

[0070] Catalyst: Clariant TiAPSO-34, total WHSV=3.2, recycle feed: the mass ratio of fresh feed is 3: 1; Reactor top product concentration 180-185 ℃, P (psig)=250; 2.9g Clariant TiAPSO-34 ( Granular particles) + glass microspheres; mass ratio = 97.0%; oxygenates in recycled feed: 200ppm water, 6070ppm (isobutanol and tert-butanol); feed: 88% iC4, 6% cis-2- Butene, 6% trans-2-butene.

[0071] Table 2 illustrates the distribution of carbon oligomers where the feed stream contains oxygenates such as alcohols and water and about 25% of the feed stream contains recycle feed. The recycle feed contains about 37% C 8 oligomers and about 47% C 12 Oligomer. In the recycle feed C 8 The percentage of + oligomers was greater than 92%, lower than the overall yield in Example 1. In the product stream, C 8 The amount of oligomers decreased slightly, while C 12 The amount of oligomers increased slightly. This example illustr...

Embodiment 3

[0077] Example 3: Extended On Time (TOS) in the Presence of Oxygenates and Multiple Catalyst Regenerations

[0078] Catalyst: Clariant TiAPSO-34, total WHSV=2.6, recycle feed: the mass ratio of fresh feed is 2: 1; Reactor top temperature 180-185 ℃, P (psig)=250; 2.9g Clariant TiAPSO-34 (granular Granules) + glass microspheres; typical mass proportion = 97.0%; total oxygenates in feed: 100 ppm water, 1800 ppm (mass ratio of isobutanol and tert-butanol is 85 / 15).

[0079] Table 3 below shows that C 8 and C 12+ The percentages of oligomers are in the range of 30%-45% and 50%-65%, respectively. Surprisingly, the catalyst can be used for at least 10 days without regeneration and still produce acceptable yields of C 8 and C 12 Oligomer. Also surprisingly, the catalyst is also regenerable in air and can be used for long periods of time without the need for regeneration. C 8 +Oligomer selectivity and high yield, long catalyst life without replacement and long catalyst regenerat...

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Abstract

The present disclosure relates to a catalytic process for oligomerizing bio-based olefin mixtures to higher value renewable fuels via a doped chabazite catalyst. Comprising C2-C8 olefins and oxygenates are fed into an oligomerization process utilizing a doped chabazite catalyst, resulting in high yields and selectivity of oligomers used to produce bio-based jet fuel and / or diesel fuel, depending on the reaction temperature and pressure. The process also produces isooctane suitable for making bio-based gasoline. The process may tolerate relatively high levels of oxygenates in the olefin feed, and the catalyst is capable of air regeneration.

Description

[0001] Cross References to Related Applications [0002] This application claims priority to U.S. Provisional Application No. 62 / 867,776, filed June 27, 2019, which is hereby incorporated by reference in its entirety for all purposes. technical field [0003] The subject matter described in this paper involves a method for converting the derived C 2 -C 5 A process for the conversion of lower linear and branched monoolefins of bio-based alcohols to higher hydrocarbons that can be used as precursors for the production of isooctane (ie gasoline), jet fuel or diesel. Background technique [0004] The acceptance of biofuels in the diesel fuel industry and the aviation industry is even far behind that of the automotive industry. Methyl trans-esterified fatty acids derived from seed oils (eg, soybean, corn, etc.) have some specific drawbacks compared to petroleum-derived diesel fuels, particularly the insufficient amount of available seed oil. Even under the most optimistic sce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C2/04C10L1/04
CPCC10L1/04C10G50/00C10G2300/1011C10G2400/04C10G2400/08C10G3/00C10G3/49C07C1/24C07C2/12C07C2529/89Y02P30/20C07C11/09C07C11/02B01J29/85B01J38/02C10G2300/4018C10G2300/70C10G2400/22
Inventor J·史密斯M·舍丁
Owner 吉沃公司
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