Double-loop double-carbon-source rapid directional vapor deposition method

A vapor deposition, double-loop technology, applied in the direction of gaseous chemical plating, metal material coating process, coating, etc., can solve the problems that the uniformity and compactness of carbon-based composite materials need to be further improved

Pending Publication Date: 2022-04-29
安徽绿能技术研究院有限公司
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the uniformity and compactness of carbon-based composites made by this vapor deposition method need to be further improved.

Method used

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  • Double-loop double-carbon-source rapid directional vapor deposition method

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Effect test

Embodiment 1

[0028] A dual-loop dual-carbon source rapid directional vapor deposition method, characterized in that dual carbon source gases are used to achieve directional flow through dual loops to form a stable temperature field and thermal flow field to promote the rapid deposition of pyrolytic carbon into the interior of the prefabricated body to achieve The high-efficiency densification of the preform is improved, and the density and uniformity of the carbon-based composite material are improved; the preform pretreatment, primary vapor deposition, high-temperature purification, mechanical processing and secondary vapor deposition steps are sequentially included.

[0029] The primary vapor deposition uses a gaseous carbon source and a solid carbon source.

[0030] The solid carbon source is melamine; the gaseous carbon source is a mixture of propane and methane in a mass ratio of 3:1; the primary vapor deposition time is 18 hours; the temperature is 950°C.

[0031] The secondary vapor...

Embodiment 2

[0034] A double-circuit dual carbon source rapid directional vapor deposition method, which is basically the same as in Example 1, except that the solid carbon source is urea; the gaseous carbon source is formed by mixing propane and methane in a mass ratio of 3.5:1 mixture; the primary vapor deposition time is 25h; the temperature is 1050°C; the secondary vapor deposition is carried out in a dual carbon source gaseous chemical co-deposition device; the carbon source of the dual carbon source gaseous chemical co-deposition device is propylene and For acetylene, the deposition temperature is 920°C, and the deposition rate is 0.5 μm / h; the high-temperature purification treatment specifically includes high-temperature treatment at 780°C for 3.5 hours in an inert gas atmosphere; the inert gas is helium.

Embodiment 3

[0036] A double-loop double carbon source rapid directional vapor deposition method, which is basically the same as in Example 1, except that the solid carbon source is graphite powder; the gaseous carbon source is formed by mixing propane and methane in a mass ratio of 4:1 The mixture; the primary vapor deposition time is 35h; the temperature is 1100°C; the secondary vapor deposition is carried out in a dual carbon source gaseous chemical co-deposition device; the carbon source of the dual carbon source gaseous chemical co-deposition device is propylene and acetylene, the deposition temperature is 950°C, and the deposition rate is 0.7 μm / h; the high-temperature purification treatment specifically includes high-temperature treatment at 820°C for 4 hours in an inert gas atmosphere; the inert gas is neon.

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Abstract

The invention discloses a double-loop double-carbon-source quick directional vapor deposition method which is characterized in that double-carbon-source gas is adopted to realize directional flow through double loops to form a stable temperature field and a stable heat flow field, pyrolytic carbon is promoted to be quickly deposited into a prefabricated body, and high-efficiency compactness of the prefabricated body is realized; the density and the uniformity of the carbon-based composite material are improved; the method sequentially comprises the steps of pre-treatment of a preform, primary vapor deposition, high-temperature purification, machining and secondary vapor deposition. The double-loop double-carbon-source rapid directional vapor deposition method disclosed by the invention is short in deposition period and high in carbon source utilization rate, and the prepared carbon-based composite material is high in density and good in density and uniformity.

Description

technical field [0001] The invention relates to the technical field of preparation of carbon-based composite materials, in particular to a double-circuit double-carbon source rapid directional vapor deposition method. Background technique [0002] Due to their excellent performance in interface, structure, thermal conductivity and oxidation resistance, carbon-based composites have been widely used in civil and military fields, especially in aerospace as high-temperature structural materials. The preparation of carbon-based composite materials requires the densification of the preform, that is, the carbon source precursor is used to form pyrolytic carbon on the surface of the preform, so as to fill the voids of the preform and realize the densification of the preform. The main way to realize the densification of the preform is vapor deposition, which has become a very critical link in the preparation process of carbon-based composites. The quality of the process will directly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C16/26C23C16/455
CPCC23C16/26C23C16/45512
Inventor 苗红民葛平平笪宏飞
Owner 安徽绿能技术研究院有限公司
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