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Batch production method of large-size electromagnetic shielding glass based on composite micro-nano additive manufacturing

An electromagnetic shielding and additive manufacturing technology, applied in the fields of magnetic field/electric field shielding, additive manufacturing, additive processing, etc. Shielding performance, excellent shielding performance, the effect of excellent performance

Pending Publication Date: 2022-05-31
QINGDAO TECHNOLOGICAL UNIVERSITY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In order to solve the deficiencies of the existing technology, the present invention adopts the single-plate electrode electric field to drive multi-nozzle jet deposition micro-nano 3D printing technology, and multi-nozzle parallel printing is integrally formed, which can print a large-area metal grid structure on the printing substrate with high precision, and It can ensure high light transmittance and realize mass production; the present invention adopts precision micro-electroforming technology to deposit a layer of metal layer with high magnetic permeability on the surface of a highly conductive metal grid to form a conductive / magnetic composite material Structure; on the one hand, the present invention solves the problem that a single shielding material cannot simultaneously satisfy low-frequency and high-frequency electromagnetic shielding, and can realize full-frequency (broadband) strong electromagnetic shielding; , greatly improve production efficiency (the electroforming time of large-size electromagnetic shielding glass is reduced to 5 minutes), and also has good weather resistance and corrosion resistance, and can be used in harsh natural environments; The new material manufacturing process realizes the manufacture of transparent electromagnetic shielding glass with super large size and high performance metal grid completely through the additive manufacturing technology, which solves the problem that the existing technology cannot realize the manufacture of super large size and high performance metal grid, and has high efficiency and low cost. Outstanding advantages such as low cost, high material utilization rate, no pollution and green manufacturing

Method used

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  • Batch production method of large-size electromagnetic shielding glass based on composite micro-nano additive manufacturing
  • Batch production method of large-size electromagnetic shielding glass based on composite micro-nano additive manufacturing
  • Batch production method of large-size electromagnetic shielding glass based on composite micro-nano additive manufacturing

Examples

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Embodiment 1

[0071] figure 1 It is a schematic diagram of a kind of Ag / Ni composite double-layer metal grid transparent electromagnetic shielding glass to be manufactured in the present invention, including: glass 1, nickel 2 and silver 3, the parameters of the Ag / Ni composite transparent electromagnetic shielding glass to be manufactured in this implementation example : Line width 7 μm, period 200 μm.

[0072] Taking the Ag / Ni composite transparent electromagnetic shielding glass described in this embodiment as an example, in combination with figure 1 , figure 2 , image 3 with Figure 4 , specifically explain the specific process of manufacturing Ag / Ni composite transparent electric shielding glass based on the method and equipment proposed in this embodiment.

[0073] S1: Pretreatment of glass substrate.

[0074] (1) Cleaning, repeatedly clean the printing substrate with deionized water to completely remove the dirt and dust on the surface.

[0075] (2) Drying, and then drying in...

Embodiment 2

[0100] The parameters of the copper / iron-nickel alloy composite transparent electromagnetic shielding glass to be manufactured in this implementation example: the line width is 10 μm and the period is 150 μm. The specific process of manufacturing copper / iron-nickel alloy composite transparent electric shielding glass based on the proposed method and equipment is as follows:

[0101] S1: Pretreatment of glass substrate.

[0102] (1) Cleaning, repeatedly clean the printing substrate with deionized water to completely remove impurities such as dust on the surface.

[0103] (2) Drying, and then drying in a heating oven at 70°C for 30 minutes to remove residual deionized water on the surface and ensure the cleanliness of the surface.

[0104] (3) Hydrophobic treatment. Float glass with a thickness of 2mm and a size of 400mm×400mm was selected as the printing substrate, ultrasonically cleaned with deionized water for 10 minutes, and then dried with nitrogen to ensure the cleanliness...

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Abstract

The invention provides a large-size electromagnetic shielding glass batch production method based on composite micro-nano additive manufacturing, which comprises the following steps: pre-treating a printing base material, and efficiently printing a metal mesh structure on the pre-treated base material by adopting a single-plate electrode electric field driven multi-nozzle spray deposition micro-nano 3D printing method; sintering the printed metal mesh at high temperature or low temperature; the sintered sample piece is cleaned, dirt which is generated in the sintering process and attached to the base material and the surface of the grid is removed, and excessive water is removed through air drying; putting the air-dried metal mesh into an electroforming pool, performing electroforming by using a micro electroforming power supply, and depositing a layer of magnetic conductive material on the surface of the conductive mesh structure and wrapping the conductive mesh structure to form a conductive / magnetic conductive composite material; the electroformed structure is taken out of the electroforming pool, deionized water is used for ultrasonic vibration washing, residual materials on the plated part are removed, and nitrogen is used for blow-drying; the large-scale manufacturing of the ultra-large-size broadband high-performance transparent electromagnetic shielding glass is realized through an additive manufacturing technology.

Description

technical field [0001] The invention relates to the technical field of transparent electromagnetic shielding glass processing, in particular to a mass production method for manufacturing large-size electromagnetic shielding glass based on composite micro-nano additives. Background technique [0002] The statements in this section merely provide background art related to the present invention and do not necessarily constitute prior art. [0003] Electromagnetic shielding glass is a light-transmitting observation window device with the function of attenuating electromagnetic radiation power. It can not only effectively prevent harmful electromagnetic energy from propagating from one side of the window to the other side, but also has a high transmittance of visible light (infrared light, etc.) , to ensure that the transmission of optical signals is not affected. Its main functions include: effectively shielding electromagnetic radiation interference, ensuring the normal operat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F10/10B22F3/10B22F3/24B22F10/38B22F10/62B22F10/64B33Y10/00B33Y40/10B33Y40/20B33Y80/00C25D3/12C25D3/56C25D7/04H05K9/00
CPCB22F10/10B22F10/64B22F10/62B22F10/38C25D3/12C25D3/562C25D7/04B33Y10/00B33Y40/10B33Y40/20B33Y80/00B22F3/1007B22F3/24H05K9/0081B22F2003/242Y02P10/25
Inventor 兰红波张厚超朱晓阳于志浩李红珂台玉平许权赵佳伟
Owner QINGDAO TECHNOLOGICAL UNIVERSITY
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