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Glass fiber and metal composite binder superhard abrasive grinding wheel and preparation method thereof

A composite bond and glass fiber technology, applied in metal processing equipment, abrasives, grinding/polishing equipment, etc., can solve the problems of poor self-sharpening of multi-layer brazed diamond tools, limited tool service life, and difficulty in meeting processing requirements. , to achieve the effect of improving processing efficiency and service life, ensuring holding strength and good self-sharpening

Pending Publication Date: 2022-08-05
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, most of the brazed diamond tools currently on the market have only one layer of abrasive, which greatly limits the improvement of tool life
Therefore, relevant units have developed multi-layer brazed diamond tools, but the self-sharpening of multi-layer brazed diamond tools is poor during processing, and it is difficult to meet the processing requirements

Method used

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  • Glass fiber and metal composite binder superhard abrasive grinding wheel and preparation method thereof
  • Glass fiber and metal composite binder superhard abrasive grinding wheel and preparation method thereof
  • Glass fiber and metal composite binder superhard abrasive grinding wheel and preparation method thereof

Examples

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Effect test

preparation example Construction

[0033] The preparation method of glass fiber metal composite bond superhard abrasive grinding wheel comprises the following steps:

[0034] S1, use a wetting agent and a binder to wrap a layer of alloy brazing material on the surface of the diamond or CBN abrasive, and heat it to 200 ° C for drying to make a super-hard abrasive body;

[0035] S2, add dispersant and deionized water or absolute ethanol into the glass fiber metal composite forming device and stir evenly to prepare a dispersant solution with a concentration of 10-100mg / L, and then add glass fibers into the dispersant solution And disperse the glass fiber uniformly by ultrasonic dispersion;

[0036] S3, remove the baffle plate in the glass fiber metal composite forming device, the above-mentioned dispersant solution containing glass fibers falls into the plastic hole mold, remove the plastic hole mold by removing the container base in the forming device, and then solder the alloy The material is added to each hole...

Embodiment 1

[0046] Also refer to Figure 1-Figure 4 , the raw material components of the glass fiber metal composite bond superabrasive grinding wheel and its weight parts are: 20 parts of the superhard abrasive body, 55 parts of the glass fiber metal composite body, and 25 parts of the reinforcement body, of which the superhard abrasive body is surface-wrapped A layer of diamond abrasive of Cu-Sn-Ti alloy brazing filler metal is prepared, the reinforcement is Cu powder, and the components and weight parts of the glass fiber metal composite are: 25 parts of glass fiber, 75 parts of alloy brazing filler metal; The diameter is 20 μm, the aspect ratio is 20:1, the purity of the alloy brazing filler metal and the reinforcement is higher than 99.9%, the particle size of the brazing filler metal and the reinforcement powder is -200 mesh, and the abrasive particle size is 150 μm.

[0047] The manufacturing method of glass fiber metal composite bond superabrasive grinding wheel includes the follo...

Embodiment 2

[0058] In Example 2, the solvent used to prepare the dispersant solution was deionized water; the concentration was 10 mg / L; the heat treatment temperature was 450°C, and the heating temperature in a vacuum furnace was 850°C;

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Abstract

The invention discloses a glass fiber and metal composite binding agent super-hard abrasive grinding wheel and a preparation method thereof, a layer of alloy brazing filler metal is adhered and wrapped on the surface of a diamond or CBN abrasive and then dried to obtain a super-hard abrasive body, and glass fibers and the alloy brazing filler metal are uniformly mixed to obtain a glass fiber and metal composite body; then mixing the super-hard grinding material body, the glass fiber metal composite body and the reinforcement body to prepare a grinding wheel blank, and finally placing the grinding wheel blank in a vacuum environment at the temperature of 800-950 DEG C for heat preservation for 10-20 min for vacuum sintering, due to the fact that the alloy brazing filler metal can form chemical bonding with the super-hard abrasive, the glass fiber metal composite binding agent has high holding strength on the super-hard abrasive, the super-hard abrasive is not prone to falling off in the grinding process, and the machining performance of the grinding wheel and the surface precision of a workpiece are improved. Meanwhile, due to the fact that the glass fibers are poor in abrasion resistance, the glass fibers can be rapidly removed in the grinding process, the grinding wheel can be exposed continuously, and the machining performance of the grinding wheel is improved.

Description

technical field [0001] The invention relates to abrasive grinding wheel materials, in particular to a glass fiber metal composite bond superhard abrasive grinding wheel and a preparation method thereof. Background technique [0002] Brazed diamond tools have strong bonding force due to the chemical reaction between active solder and diamond, and the exposed height of diamond can reach 50% to 70% of its own height, so it has the characteristics of high holding strength of abrasive and high degree of abrasive exposure. . However, most of the brazed diamond tools on the market currently have only one layer of abrasive, which greatly limits the improvement of tool service life. Therefore, relevant units have developed multi-layer brazed diamond tools. However, the self-sharpening of multi-layer brazed diamond tools is poor during processing, and it is difficult to meet the processing requirements. SUMMARY OF THE INVENTION [0003] The purpose of the present invention is to p...

Claims

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Application Information

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IPC IPC(8): B24D3/10B24D3/34B24D18/00C22C47/14C22C47/02C22C49/02C22C49/14B22F5/00B22F3/10C22C101/06
CPCB24D3/10B24D3/342B24D18/0009C22C47/14C22C47/02C22C49/02C22C49/14B22F5/00B22F3/1007B22F2005/001Y02P70/10
Inventor 段端志刘衡林启敬蒋庄德
Owner XI AN JIAOTONG UNIV