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Method for preparing high performance metallic nickel powder using electrochemical passivation-loosing process

A metal nickel powder, electrochemical technology, applied in the field of metal nickel powder preparation, can solve the problems of complex process, existence of toxic substances, unfavorable market competition, etc., to shorten the process flow, improve production efficiency, shorten the effect of oxidation time

Inactive Publication Date: 2005-04-06
长沙市维优金属材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These preparation methods themselves often have the following disadvantages: 1. The technological process is too complicated, which increases the production cost and is not conducive to market competition; 2. There are intermediate product discharges or toxic substances in the preparation process, which cause environmental pollution; 3. The prepared High-quality nickel powder often has the disadvantages of high porosity ratio, coarse crystal grains, and low purity, so it is difficult to be well used in the above-mentioned industrial fields.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] The metal nickel plate with a purity of 85% is used, and after the loosening process, the purity of the obtained foam metal nickel is 99.1%, and the porosity is 92%. The nickel foam was continuously oxidized in a dynamic rotary oxidation furnace, the oxidation temperature was 860°C, the oxidation time was 10 minutes, and the rotation rate of the oxidation furnace was 25 rpm. The foamed nickel oxide is crushed by a multi-stage shear crusher, the crushing time is 25 minutes, and the crushing stages are 2 stages. The nickel oxide powder was classified by sedimentation method using a powder collection device to obtain two nickel oxide powders with different particle size ranges. The nickel oxide powder was subjected to three-stage reduction treatment in a horizontal continuous reduction furnace. The three-stage reduction temperatures were 420°C, 470°C, and 510°C, respectively, and the reduction time of each stage was 15 minutes. Finally, two metal nickel powders with diffe...

Embodiment 2

[0016] The metal nickel plate with a purity of 91% is used, and after the loosening process, the purity of the obtained foam metal nickel is 99.5%, and the porosity is 95%. The nickel foam was oxidized continuously in a dynamic rotary oxidation furnace, the oxidation temperature was 900°C, the oxidation time was 25min, and the rotation rate of the oxidation furnace was 40rpm. The foamed nickel oxide is crushed by a multi-stage shearing crusher, the crushing time is 30 minutes, and the crushing stages are 3 stages. The nickel oxide powder is subjected to three-stage reduction treatment in a horizontal continuous reduction furnace. The three-stage reduction temperatures are 460°C, 530°C, and 550°C respectively, and the reduction time of each stage is 20 minutes. The final purity is 98.7%, the particle size is -200~+325 mesh, and the loose ratio is 1.7g / cm 3 metal nickel powder.

Embodiment 3

[0018] The metal nickel plate with a purity of 95% is used, and after the loosening process, the purity of the obtained foam metal nickel is 99.9%, and the porosity is 96%. The nickel foam was continuously oxidized in a dynamic rotary oxidation furnace, the oxidation temperature was 950°C, the oxidation time was 30min, and the rotation rate of the oxidation furnace was 70rpm. The foamed nickel oxide is crushed by a multi-stage shearing crusher, the crushing time is 40 minutes, and the crushing stages are 5 stages. The nickel oxide powder is subjected to three-stage reduction treatment in a horizontal continuous reduction furnace. The three-stage reduction temperatures are 480°C, 570°C, and 620°C respectively, and the reduction time of each stage is 25 minutes. The final purity is 99.5%, the particle size is -325 mesh, and the loose ratio is 1.6g / cm 3 metal nickel powder.

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Abstract

The invention relates to method which is adopted the electrochemistry purification-loosing to prepare the metal nickel powder. It prepares the high performance metal nickel powder by adopting the electrochemistry purification-loosing processing technology at first, then the oxidation reduction technology. The method is adopts the metal nickel plate with high purity to gain the foamed metal nickel with high porosity and purity after the processing of the electrochemistry purification-loosing. The foamed metal nickel is conducted oxidation treatment with dynamic gyration. The brittle nickel oxide foam is gained after the oxidation. Then the foamy nickel oxide is conducted multistage shearing crushing; the nickel oxide powder with different granularity is gained after the classification by sedimentation method. The nickel oxide powder is conducted reduction treatment in stages by cracked ammonia. Thus the high quality metal nickel powder with high purity, fine crystal grain, and small loosing ratio is produced. The advantages of the invention are that the non contaminant is discharged; it is good for the environmental protection; the process flow and the cost are reduced; and it can ensure the production of gaining the metal nickel powder with high performance. The metal nickel powder with high performance produced by the preparation method can be widely applied to the sintered metal product (hard alloy, diamond tool, nickel iron alloy product, nickel base product) stainless steel product, battery, and chemical industry product.

Description

Technical field: [0001] The invention relates to a preparation method of metal nickel powder. In particular, it relates to a method for preparing high-quality metal nickel powder by using a metal nickel plate. Background technique: [0002] Metal nickel powder is widely used in powder metallurgy products (tungsten carbide, diamond tools, nickel-iron alloy products, nickel-based products, etc.), stainless steel products, batteries and chemical products. At present, the production methods used to prepare metal nickel powder mainly include redox method, electrolysis method, atomization method, carbonyl method and liquid phase reduction method. These preparation methods themselves often have the following disadvantages: 1. The technological process is too complicated, which increases the production cost and is not conducive to market competition; 2. There are intermediate product discharges or toxic substances in the preparation process, which cause environmental pollution; 3. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/22
Inventor 匡怡新贺跃辉
Owner 长沙市维优金属材料有限公司
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