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Compound bricks of phosphogypsum, and producing method

A technology for phosphogypsum and composite bricks, which is applied in the field of industrial waste residue resource utilization, can solve the problems of cumbersome manufacturing of admixtures, reduced performance, low yield, etc., achieves good promotion and application prospects, reduces cementitious materials, and meets frost resistance standards. Effect

Active Publication Date: 2007-02-21
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Chinese invention patent application "Phosphogypsum Unburned Bricks and Its Production Process" (public number CN1277168A) presses phosphogypsum, sand and cement under high pressure and then naturally maintains it to obtain finished products. The disadvantage is that the raw materials have not been pretreated, and impurities in them will affect the bricks. performance, the stability of the performance of shaped bricks in the case of natural maintenance cannot be guaranteed
[0006] Chinese invention patent application "environmental protection high pressure non-fired phosphogypsum brick and its manufacturing method" (publication number CN1673154A) is that phosphogypsum, sand and admixture are pressed and formed at a pressure above 40MPa, and natural curing is adopted. The disadvantage is that the pressure is too large, and the additional The manufacture of the agent is cumbersome, the sand crushing increases the cost, and the natural maintenance cannot guarantee the long-term stability of the performance
[0007] Chinese invention patent application "high-strength phosphogypsum building block and its preparation method" (publication number CN1433989A) is to press phosphogypsum, aggregates, additives, etc. into high-pressure molding, and then use steam curing to obtain finished products. Pretreatment can easily lead to swelling and cracking of the brick body during steam curing, and the yield is low
[0008] The raw materials in the preparation of phosphogypsum bricks in the above-mentioned patents are not pretreated, which may easily lead to brick expansion and performance degradation, and generally adopts natural maintenance, and the stability of performance cannot be guaranteed, so there is no large-scale actual production application at present.

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0031] The preparation method of phosphogypsum composite brick among the present invention is:

[0032] 1. Weigh the raw materials according to the ratio and mix them evenly; add water during the mixing process, and control the moisture content of the wet basis at 12%-20%. Among them, steam-cured phosphogypsum is steam-cured by phosphogypsum raw materials in high-pressure and high-temperature steam for 3- Obtained in 20h, wherein the steam pressure is 0.1-1.3MPa, and the temperature is 100°C-250°C.

[0033] 2. The above-mentioned mixture is pressed and formed in the forming equipment, and the forming pressure of the brick is 10-80 MPa.

[0034] 3. After standing for 5-48 hours, the molded bricks are placed in an autoclave device for steam curing to obtain finished products. The steam pressure of steam curing is controlled at 0.1MPa-1.3MPa, the temperature is controlled at 100°C-250°C, and the steam curing time is controlled at 5-24h.

Embodiment 1

[0036] The raw material ratio of this example is:

[0037] Steamed phosphogypsum: 40 parts

[0038] Zeolite: 15 parts

[0039] Calcium oxide: 15 parts

[0040] Foundry old sand: 27 parts

[0041] Cement: 3 parts

[0042] The production method is:

[0043] 1. Steam the phosphogypsum raw material in the steam curing device for 3 hours, the steam pressure is 0.1MPa, the temperature is 100°C, and stand for 1 day after steaming;

[0044] 2. Mix the steamed phosphogypsum, petite, fly ash, slaked lime, and cement in a mixer for 10 minutes, add water to make the moisture content of the wet basis 15%, and press the mold with a pressure of 20 MPa on the molding equipment after mixing evenly , and then sent to the autoclave for 8 hours of steam curing, set the steam pressure to 0.8MPa, and the steam curing temperature to 180°C, and the finished product will be obtained after steam curing.

[0045] The composite brick in this example has been tested by the Wuhan Product Quality Supe...

Embodiment 2

[0048] The raw material ratio of this example is:

[0049] Steamed phosphogypsum: 55 parts

[0050] Fly Ash: 25 parts

[0051] Calcium oxide: 15 parts

[0052] River Sand: 5 parts

[0053] The preparation method is:

[0054] Put the phosphogypsum steam-cured and let it stand for 3 days, mix it with other materials, stir evenly, add an appropriate amount of water to make the moisture content of the wet basis 12%, shape it under a pressure of 10MPa, and steam-cure it in a steam-curing device for 24 hours, with a steam pressure of 0.1 MPa, the temperature is 100°C, and the finished product is obtained after steaming.

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Abstract

This invention discloses a method for producing phosphogypsum composite bricks, which are produced from: steam-cured phosphogypsum 30-55 parts, gel material 10-30 parts, curing agent 5-15 parts, aggregrate 5-37 parts, and reinforcer 1-5 parts. The method comprises: (1) steam-curing phosphogypsum, mixing and strring with the other raw materials; (2) adding water so that the water content is 12-20%; (3) molding under 10-80 MPa; (4) steam-curing at high temperatures and high pressure for 5-24 h. The composite bricks have such advantages as high flexural strength, high compressive strength and good freeze resistance, thus can be used on main walls. The method efficiently and largely consumes phosphogypsum, thus saving soil resources and preventing environmental pollution by phosphogypsum piling. Besides, the method has high profit, and is environmentally friendly.

Description

technical field [0001] The invention belongs to the technical field of resource utilization of industrial waste residues, and specifically relates to a phosphogypsum composite brick and a production method thereof. The composite brick is produced by steaming and curing the industrial by-product phosphogypsum of a phosphorus compound fertilizer factory. Background technique [0002] As the country gradually strengthens the protection of land resources and the price of coal resources continues to be high, the past technology of using clay to sinter into bricks will be gradually eliminated, and will be replaced by non-sintered bricks that do not require sintering and whose main raw materials are industrial waste slag. The non-sintered brick technology adopts high-pressure molding, and the curing method adopts autoclaved curing or natural curing. The performance of bricks cured by high temperature and high pressure steam is more excellent and stable, so the non-sintered brick te...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/14B28B11/24
Inventor 杨家宽谢永中肖波杨自荣段光福周新平刘万超杨斌
Owner HUAZHONG UNIV OF SCI & TECH
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