Technical method for preparing cold work die steel in high alloy through jetting deposition
A cold work die steel, spray deposition technology, applied in metal material coating process, melt spray plating, coating and other directions, can solve the problems of large investment, many processes, high cost, and achieve simplified production process, manufacturing cost and energy efficiency. Reduced consumption and finer microstructure
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Embodiment 1
[0032] (1) Preparation of high alloy cold work die steel master alloy: smelting high alloy cold work die steel master alloy with intermediate frequency vacuum induction furnace, its alloy composition (weight %) is: 1.52C, 8.2Cr, 4.0V, 1.48Mo, 1.1 Si, 0.37Mn, excess Fe, and cast into the porous mold made of refractory material through baking, obtain the master alloy bar stock for spray deposition;
[0033] (2) Preparation of spray-deposited high-alloy cold-work die steel: Put the high-alloy cold-work die steel intermediate alloy bar into the spray-deposit medium-frequency induction furnace for remelting. The superheat of the melt is 220°C. Deposition method to obtain high-alloy cold-working die steel blanks, spray deposition process parameters are selected as follows: atomization gas: nitrogen; static atomization pressure: 2.0Mpa; catheter diameter: 3mm; atomization gas flow rate: 0.16m 3 / min; metal flow rate of liquid cold working die steel: 6.5kg / min; spray distance: 360mm...
Embodiment 2
[0035] (1) Preparation of high alloy cold work die steel master alloy: smelting high alloy cold work die steel master alloy with intermediate frequency vacuum induction furnace, its alloy composition (weight %) is: 1.51C, 8.01Cr, 3.9V, 1.4Mo, 1.0 Si, 0.4Mn, excess Fe, and cast into the porous mold made of refractory material through baking, obtain the master alloy bar stock for spray deposition;
[0036] (2) Preparation of spray-deposited high-alloy cold-work die steel: Put the high-alloy cold-work die steel intermediate alloy bar into the spray-deposit medium-frequency induction furnace for remelting. The superheat of the melt is 210°C. Deposition method to obtain high-alloy cold-working die steel blanks, spray deposition process parameters are selected as follows: atomization gas: nitrogen; static atomization pressure: 2.2Mpa; catheter diameter: 3.2mm; atomization gas flow rate: 0.17m 3 / min; metal flow rate of liquid cold working die steel: 6.7kg / min; spray distance: 380mm;...
Embodiment 3
[0038](1) Preparation of high alloy cold work die steel master alloy: smelting high alloy cold work die steel master alloy with intermediate frequency vacuum induction furnace, its alloy composition (weight %) is: 1.48C, 7.9Cr, 4.03V, 1.52Mo, 1.06 Si, 0.44Mn, remaining Fe, and cast in the porous mold that is made of refractory material through baking, obtain the master alloy bar stock for spray deposition;
[0039] (2) Preparation of spray-deposited high-alloy cold-work die steel: Put the high-alloy cold-work die steel intermediate alloy bar into the spray-deposit medium-frequency induction furnace for remelting. The superheat of the melt is 190°C. Deposition method to obtain high-alloy cold-working die steel blanks, spray deposition process parameters are selected as follows: atomization gas: nitrogen; static atomization pressure: 2.7Mpa; catheter diameter: 4.1mm; atomization gas flow rate: 0.21m 3 / min; metal flow rate of liquid cold working die steel: 8.2kg / min; spray dista...
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