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Method of polishing a silicon-containing dielectric

a silicon-containing dielectric and substrate technology, applied in the direction of polishing compositions with abrasives, other chemical processes, chemistry apparatus and processes, etc., can solve the problems of poor surface quality, low polishing rate of polishing compositions and polishing pads, and poor surface quality of conventional polishing systems and polishing methods

Inactive Publication Date: 2006-07-06
CABOT MICROELECTRONICS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The system achieves improved silicon dioxide removal rates and high selectivity over silicon nitride, with optimized removal rates and reduced defectivity, as demonstrated by examples showing enhanced oxide to nitride selectivity and controlled pH-dependent performance.

Problems solved by technology

Conventional polishing systems and polishing methods typically are not entirely satisfactory at planarizing semiconductor wafers.
In particular, polishing compositions and polishing pads can have less than desirable polishing rates or polishing selectivities, and their use in chemically-mechanically polishing semiconductor surfaces can result in poor surface quality.
The difficulty in creating an effective polishing system for semiconductor wafers stems from the complexity of the semiconductor wafer.
In fact, various problems in semiconductor fabrication can occur if the process steps are not performed on wafer surfaces that are adequately planarized.
Such alkaline polishing compositions, while effective in the removal of silicon dioxide dielectric materials, provide poor selectivity in substrates comprising both silicon dioxide and silicon nitride layers, as in STI substrates.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0042] This example demonstrates that polishing compositions having a pH of about 5 comprising polishing additives having a pKa of about 4 to about 9 have good silicon dioxide removal rates and high silicon dioxide to silicon nitride selectivity.

[0043] Similar substrates comprising silicon dioxide and silicon nitride layers were polished with different polishing compositions (Polishing Compositions 1A-1W). Each of the polishing compositions comprised 0.5 wt. % ceria and sufficient KOH or HNO3 to adjust the pH to 5. Polishing Composition 1A (control) contained no polishing additive. Polishing Compositions 1B-1O (invention) contained 0.1 wt. % 3-aminophenol, anthranilic acid, piperazine, pyridine, imidazole, pyrrole-2-carboxylic acid, 2,3-pyridinedicarboxylic acid, 3-hydroxypicolinic acid, 2-pyridinecarboxylic acid, 4-hydroxybenzoic acid, cyclohexane carboxylic acid, 2-phenylacetic acid, benzoic acid, and glutamic acid, respectively. Polishing Compositions 1P-1W (comparative) contain...

example 2

[0046] This example demonstrates the dependence of substrate layer removal rates and selectivity on the dosage of the polishing additive in the polishing composition.

[0047] Similar substrates comprising silicon dioxide and silicon nitride layers were polished with different polishing compositions (Polishing Compositions 2A-2C). Each of the polishing compositions comprised 0.3 wt. % ceria, a polishing additive at concentrations of 500 ppm, 1000 ppm, and 3000 ppm, and sufficient KOH or HNO3 to adjust the pH to 5.3. Polishing Compositions 2A-2C (invention) contained anthranilic acid, pyrrole-2-carboxylic acid, and 3-hydroxy-2-pyridine carboxylic acid, respectively.

[0048] The silicon dioxide removal rate (RR), nitride nitride removal rate (RR), and silicon dioxide to silicon nitride selectivity were determined for each of the polishing compositions, and the results are summarized in Table 2.

TABLE 2PolishingPolishingAdditiveSiO2 RR (Å / min)Si3N4 RR (Å / min)SelectivityCompositionppm5001...

example 3

[0050] This example demonstrates the dependence of the silicon-based dielectric layer removal rates and selectivity on the pH of the polishing composition.

[0051] Similar substrates comprising silicon dioxide and silicon nitride layers were polished with different polishing compositions (Polishing Compositions 3A-3C). Each of the polishing compositions comprised 0.3 wt. % ceria and sufficient KOH or HNO3 to adjust the pH to 4.4, 5.0, or 5.6 as indicated. Polishing Compositions 3A-3C (invention) also contained 0.1 wt. % anthranilic acid, pyrrole-2-carboxylic acid, and 3-hydroxypicolinic acid, respectively.

[0052] The silicon dioxide removal rate (RR), silicon nitride removal rate (RR), and selectivity were determined for each of the polishing compositions, and the results are summarized in Table 3.

TABLE 3PolishingPolishingAdditiveSiO2 RR (Å / min)Si3N4 RR (Å / min)SelectivityCompositionpH4.45.05.64.45.05.64.45.05.63Aanthranilic acid1708951023382824.47893.633Bpyrrole-2-9588110071499.588...

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Abstract

The invention is directed to a method of polishing a silicon-containing dielectric layer involving the use of a chemical-mechanical polishing system comprising (a) an inorganic abrasive, (b) a polishing additive, and (c) a liquid carrier, wherein the polishing composition has a pH of about 4 to about 6. The polishing additive comprises a functional group having a pKa of about 4 to about 9 and is selected from the group consisting of arylamines, aminoalcohols, aliphatic amines, heterocyclic amines, hydroxamic acids, aminocarboxylic acids, cyclic monocarboxylic acids, unsaturated monocarboxylic acids, substituted phenols, sulfonamides, thiols, salts thereof, and combinations thereof. The invention is further directed to the chemical-mechanical polishing system, wherein the inorganic abrasive is ceria.

Description

FIELD OF THE INVENTION [0001] This invention pertains to a method of polishing a silicon-containing dielectric substrate. BACKGROUND OF THE INVENTION [0002] Compositions and methods for planarizing or polishing the surface of a substrate are well known in the art. Polishing compositions (also known as polishing slurries) typically contain an abrasive material in an aqueous solution and are applied to a surface by contacting the surface with a polishing pad saturated with the polishing composition. Typical abrasive materials include silicon dioxide, cerium oxide, aluminum oxide, zirconium oxide, and tin oxide. U.S. Pat. No. 5,527,423, for example, describes a method for chemically-mechanically polishing a metal layer by contacting the surface with a polishing slurry comprising high purity fine metal oxide particles in an aqueous medium. The polishing slurry is typically used in conjunction with a polishing pad (e.g., polishing cloth or disk). Suitable polishing pads are described in ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C03C15/00H01L21/306B44C1/22C23F1/00C09G1/02C09K3/14H01L21/3105
CPCC03C19/00H01L21/31053C09K3/1463C09G1/02C09K3/14
Inventor CARTER, PHILLIP W.JOHNS, TIMOTHY P.
Owner CABOT MICROELECTRONICS CORP
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