Enhanced Hydrocarbon Recovery by in Situ Combustion of Oil Sand Formations

Abstract

The present invention is a method and apparatus for the enhanced recovery of petroleum fluids from the subsurface by in situ combustion of the hydrocarbon deposit, from injection of an oxygen rich gas and drawing off a flue gas to control the rate and propagation of the combustion front to be predominantly horizontal and propagating vertically downwards guided by the vertical highly permeable hydraulic fractures. Multiple propped vertical hydraulic fractures are constructed from the well bore into the oil sand formation and filled with a highly permeable proppant containing hydrodesulfurization and thermal cracking catalysts. The oxygen rich gas is injected via the well bore into the top of the propped fractures, the in situ hydrocarbons are ignited by a downhole burner, and the generated flue gas extracted from the bottom of the propped fractures through the well bore and mobile oil gravity drains through the propped fractures to the bottom of the well bore and pumped to the surface. The combustion front is predominantly horizontal, providing good vertical and lateral sweep, due to the flue gas exhaust control provided by the highly permeable propped fractures.

Description

RELATED APPLICATION[0001]This application is a continuation of copending U.S. application Ser. No. 11 / 626,175, which is a continuation-in-part of copending U.S. patent application Ser. No. 11 / 363,540, filed Feb. 27, 2006, U.S. patent application Ser. No. 11 / 277,308, filed Mar. 27, 2006, U.S. patent application Ser. No. 11 / 277,775, filed Mar. 29, 2006, U.S. patent application Ser. No. 11 / 277,815, filed Mar. 29, 2006, U.S. patent application Ser. No. 11 / 277,789, filed Mar. 29, 2006, U.S. patent application Ser. No. 11 / 278,470, filed Apr. 3, 2006, and U.S. patent application Ser. No. 11 / 379,123, filed Apr. 24, 2006.TECHNICAL FIELD[0002]The present invention generally relates to the enhanced recovery of petroleum fluids from the subsurface by the injection of an oxygen enriched gas into the oil sand formation for in situ combustion of the viscous heavy oil and bitumen in situ, and more particularly to a method and apparatus to extract a particular fraction of the in situ hydrocarbon res...

AI Technical Summary

Benefits of technology

[0029]Therefore, the present invention provides a method and apparatus for enhanced recovery of petroleum fluids from the subsurface by the injection of an oxygen enriched gas in the oil sand formation for the in situ combustion of the viscous heavy oil and bitumen in situ, and more particularly to a method and apparatus to extract a particular fraction of the in situ hydrocarbon reserve by controlling the access to the in situ bitumen, by controlling the rate and gr

Problems solved by technology

Successive steam injection cycles reenter earlier created fractures and thus the process becomes less efficient over time.

CSS is generally practiced in vertical wells, but systems are operational in horizontal wells, but have complications due to localized fracturing and steam entry and the lack of steam flow control along the long length of the horizontal well bore.

Similar to CSS, the SAGD method has complications, albeit less severe than CSS, due to the lack of steam flow control along the long section of the horizontal well and the difficulty of controlling the growth of the steam chamber.

Thermal recovery processes using steam require large amounts of energy to produce the steam, using either natural gas or heavy fractions of produced synthetic crude.

Burning these fuels generates significant quantities of greenhouse gases, such as carbon dioxide.

Also, the steam process uses considerable quantities of water, which even though may be reprocessed, involves recycling costs and energy use.

The startup phase for the VAPEX process can be lengthy and take many months to develop a controlled connection between the two wells and avoid premature short circuiting between the injector and producer.

The VAPEX process with horizontal wells has similar issues to CSS and SAGD in horizontal wells, due to the lack of solvent flow control along the long horizontal well bore, which can lead to non-uniformity of the vapor chamber development and growth along the horizontal well bore.

The difficulties experienced by the various disclosed methods are: 1) initiating connection of the injector, the combustion zone, and producer to get the process started, 2) the potential for a liquid and/or gravity block, i.e. mobile hydrocarbons can not flow to the producer or combustion (flue) gases rise vertically rather

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