Absorbable Iron Alloy Stent

a technology of iron-based alloys and stents, which is applied in the direction of prosthesis, surgery, coatings, etc., can solve the problems of difficult to improve the corrosion rate of iron-based alloys, the need to accelerate the corrosion rate of iron, and the relative slow corrosion rate of pure iron, so as to avoid the risk of clinical air embolism

Inactive Publication Date: 2016-09-29
LIFETECH SCIENTIFIC (SHENZHEN) CO LTD
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  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Benefits of technology

[0012]The term “rapid” means that the degradable polyester can accelerate the corrosion of the iron-based alloy substrate, so that the iron-based alloy substrate can completely corrode within 5 years after being implanted into the body.
[0013]The term “controllable” means that the corrosion of the iron-based alloy substrate caused by the degradable polyester ensures that the iron-based alloy stent has good mechanical properties at early stage after being implanted into the human body, and also enables the stent to produce a small amount of hydrogen or no hydrogen. A small amount of hydrogen refers to an amount that is not sufficient to form a risk of air embolism clinically.
[0044]Compared with the prior art, the specific degradable polymer used by the absorbable iron-based alloy stent provided by the present invention can allow the iron-based alloy substrate to undergo oxygen-consuming corrosion under the action of the degradable polymer, with minimal or no hydrogen produced, thus avoiding the clinical air embolism risk caused by a large amount of hydrogen being produced by hydrogen evolution corrosion in the prior art, and also meeting the clinical early mechanical property requirements for the stent.

Problems solved by technology

But the study also found that the corrosion rate of pure iron was relatively slow in vivo, which cannot meet the clinical degradation time requirement for the degradable stent, thus the corrosion rate of iron needed to be accelerated.
The literature also indicated that the degradation process of iron-based alloy was accompanied by the oxygen-consuming corrosion process and the hydrogen evolution corrosion process, and because the highest oxygen-consuming corrosion rate of a solution in the local subacid environment is a constant value, it is difficult to improve the corrosion rate of the iron-based alloy by speeding up the oxygen-consuming corrosion rate.
In addition, the literature only provided experimental data to indicate that the corrosion rate of iron-based alloy was increased under the action of polyester, and did not disclose the molecular weight and molecular weight distribution of the polymer, namely, did not disclose the match between the degradable polymer degradation and the iron-based alloy substrate corrosion.
The literature also did not provide any experimental data to prove that the iron-based alloy stent can meet the clinical early mechanical property requirement after being implanted into the human body, and also did not disclose the corrosion period of the stent, so that whether the stent meets the clinical property requirement for the stent cannot be known by those skilled in the art.
In fact, a large amount of hydrogen produced by hydrogen evolution corrosion will cause the tissue tolerance risk such as formation of air embolism, so that the stent cannot be used clinically.
If the corrosion rate of iron is too rapid, it is possible that the iron-based alloy stent at early stage (such as 3 months) after the implanting would not have sufficient structural integrity, and it is difficult to reach the radial support force required by the blood vessel clinically, so that the stent loses its clinical application value.
Otherwise, if an increase in the corrosion rate of iron caused by the polymer is limited, the corrosion period of the iron-based alloy is longer, and it is difficult to meet the clinical degradation time requirement for the degradable stent.

Method used

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  • Absorbable Iron Alloy Stent
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  • Absorbable Iron Alloy Stent

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0061]A pure iron stent comprises a pure iron substrate and a degradable polymer coating with which the surface of the pure iron substrate is coated, wherein the mass ratio of the pure iron substrate to the degradable polymer is 5:1. The degradable polymer is polyglycolic acid (PLA) with a weight average molecular weight of 200,000 and a polydispersity index of 1.8, and the wall thickness of the iron substrate is between 80 μm and 90 μm, and the thickness of the degradable polymer coating is between 15 μm and 20 μm. The stent was implanted into the abdominal aorta of a rabbit. The stent and the tissue in which the stent was placed were taken out at 3 months after the date of implantation, a radial support force test was carried out, and the test result that the radial support force was 70 kPa was obtained, indicating that the degradable polymer was well matched with the iron-based alloy substrate, and the early mechanical properties of the stent could be ensured; the periphery of th...

example 2

[0062]The surface of a bare nitrided pure iron stent (i.e., a nitrided pure iron substrate) of which the wall thickness is between 65 μm and 75 μm was uniformly coated with a 10 to 12 μm thick degradable polymer coating, wherein the mass ratio of the nitrided pure iron substrate to the degradable polymer is 25, and the degradable polymer coating is a poly(DL-lactic acid) coating with a weight average molecular weight of 100,000 and a polydispersity index of 3. The absorbable iron-based alloy stent was obtained after drying. The iron-based alloy stent was implanted into the coronary artery of a pig. At 3 months from the date of implantation, it was found that there was no difference between the surrounding area of the stent strut and the surrounding area of the stent strut at the beginning of implanting by OCT follow-up. The stent was taken out at 1 year after the implanting, the mass loss rate of the stent was 92 percent by a mass loss test, indicating that the stent completely corr...

example 3

[0063]The surface of a bare electrodeposited pure iron (550° C. annealing) stent (i.e., an electrodeposited pure iron substrate) of which the wall thickness is between 40 μm and 50 μm was uniformly coated with a 3 to 5 μm thick mixture coating of polycaprolactone (PCL) and paclitaxel, wherein the mass ratio of the electrodeposited pure iron substrate to the degradable polymer was 35:1, the polycaprolactone (PCL) was formed by mixing two kinds of polycaprolactones (PCL) with weight average molecular weights of 30,000 and 80,000 according to a ratio of 1 to 2, the polydispersity index of the mixed polycaprolactones (PCL) was 25, and the mass ratio of polycaprolactones (PCL) to paclitaxel was 2 to 1. An absorbable iron-based alloy stent was obtained after drying. The iron-based alloy stent was implanted into the abdominal aorta of a rabbit. The stent was taken out at a corresponding observation point in time, the surface of the stent was observed with a microscope, and the radial suppo...

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Abstract

The invention discloses an absorbable iron alloy stent, comprising an iron alloy substrate and a degradable polymer in contact with the surface of the substrate, in which the degradable polymer has a weight average molecular weight of more than or equal to 20,000 and less than or equal to 1,000,000 and a polydispersity index of more than 1.0 and less than or equal to 50. After the iron alloy stent is implanted into the body, the degradable polymer degrades to produce a carboxyl group. After the degradable stent is implanted into the human body, the effects of oxygen-consuming corrosion enable the stent both to mainly function as a mechanical support and then to degrade gradually, and the amount of hydrogen produced in the degradation process does not reach the level that can lead to a risk of air embolism.

Description

TECHNICAL FIELD[0001]The present invention relates to a degradable implantable medical device, and particularly relates to an absorbable iron-based alloy device capable of degrading rapidly and controllably within a predetermined period.BACKGROUND ART[0002]At present, the implantable medical devices are usually made from metals and their alloys, ceramics, polymers and the related composite materials, wherein the metal-based implantable medical devices are particularly popular because of their superior mechanical properties, such as high strength, and high toughness.[0003]Iron as an important element in the human body, is involved in many biochemical processes, such as in the delivery of oxygen. Easily corrosive pure iron stents each of the shape similar to that of a clinically used metal stent, made by Peuster M et al. through a laser engraving method, were respectively implanted to the descending aortas of 16 New Zealand rabbits. The animal experimental results showed that there wa...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A61L31/10A61L31/16A61F2/915A61L31/04A61L31/02A61L31/08A61L31/14A61L31/06
CPCA61L31/10A61F2210/0076A61L31/16A61L31/06A61L31/041A61L31/022A61L31/042A61L31/08A61L31/146A61F2/915A61L2300/42A61L2430/20A61L2420/06A61L2400/18A61L2300/606A61L2300/604A61L2300/236A61L2300/416A61L2300/434A61F2002/91575A61F2250/0067A61F2210/0004A61L31/148C08L67/04
Inventor ZHANG, DEYUANSUN, HONGTAOCHEN, LIPING
Owner LIFETECH SCIENTIFIC (SHENZHEN) CO LTD
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