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Polymerization process in the presence of antistatic agent

a technology of antistatic agent and polymerization process, applied in the field of polymer chemistry, can solve the problems of limited efficiency, negative impact on the activity of polymerization catalyst, sheeting and lump formation

Active Publication Date: 2018-03-15
BASELL POLYOLEFINE GMBH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present patent provides a process for preparing polyolefins by polymerizing olefins at specific temperatures and pressures in the presence of a polymerization catalyst. The process involves using an antistatic agent made from an alkylene oxide derived polymer. The resulting polyolefin has improved properties such as reduced static charge and improved flowability. The process can be carried out in a polymerization reactor cascade including a fluidized-bed reactor and a multizone circulating reactor, which allows for the production of polyolefins with different molecular weights and densities. The polymerization catalyst used can be a Ziegler catalyst, a Ziegler-Natta catalyst, a Phillips catalyst, a single-site catalyst or a mixture of catalysts made from or containing a single-site catalyst.

Problems solved by technology

Antistatic agents used in the continuous polymerization of olefins can negatively impact the activity of polymerization catalysts and have limited efficiency.
There can be issues regarding sheeting and lump formation, including for preparing polyolefins with relatively high molecular weight.

Method used

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  • Polymerization process in the presence of antistatic agent
  • Polymerization process in the presence of antistatic agent

Examples

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examples

[0077]The density was determined according to DIN EN ISO 1183-1:2004, Method A (Immersion) with compression molded plaques of 2 mm thickness. The compression molded plaques were prepared with a defined thermal history: Pressed at 180° C., 20 MPa for 8 min with subsequent crystallization in boiling water for 30 min.

[0078]The melt flow rate MFR2.16 was determined according to DIN EN ISO 1133:2005, condition D at a temperature of 190° C. under a load of 2.16 kg.

[0079]The melt flow rate MFR5 was determined according to DIN EN ISO 1133:2005, condition T at a temperature of 190° C. under a load of 5 kg.

[0080]The melt flow rate MFR21.6 was determined according to DIN EN ISO 1133:2005, condition G at a temperature of 190° C. under a load of 21.6 kg.

[0081]The Flow Rate Ratio FRR is the ratio of MFR21.6 / MFR5.

[0082]The electrostatic charges present in the second polymerization reactor of the polymerization reactor cascade were measured by a sensor (Correstat 3410; Progression, Inc., Haverhill,...

example 1

[0106]The polymerization of Comparative Example B was repeated; however, 100 ppm of Polyglykol PE-K 270 (linear random ethylene oxide / propylene oxide copolymer having a ratio ethylene oxide / propylene oxide of 3:1 and started by a diol of Clariant SE, Frankfurt, Germany) were fed to the first reactor as antistatic agent instead of 80 ppm of Atmer 163. Liquid propane of a flow rate of 5 kg / h was utilized as feed stream for introducing the Polyglykol PE-K 270 into the first reactor. Furthermore, 50 ppm of Polyglykol PE-K 270 were fed to the second reactor as antistatic agent instead of 90 ppm of Atmer 163 and 20 ppm of Cithrol GMS 40-PW-(GD). Liquid propane of a flow rate of 5 kg / h was utilized as feed stream for introducing the Polyglykol PE-K 270 into the second reactor. Moreover, the catalyst feed to the first reactor was reduced to 6.7 g / h in order to have the same ethylene concentration in the fluidized bed reactor as in Comparative Example B.

[0107]The obtained polyethylene polyme...

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Abstract

A process for preparing a polyolefin, including polymerizing olefins in the presence of an antistatic agent made from or containing an alkylene oxide derived polymer made from or containing in average from about 10 to about 200 repeating units —(CH2—CHR—O)— with R being hydrogen or an alkyl group having from 1 to 6 carbon atoms, wherein the alkylene oxide derived polymer is a random copolymer of ethylene oxide and other alkylene oxides and a ratio of n:m is in the range of from 6:1 to 1:1, wherein (n) is the average number of repeating units —(CH2—CH2—O)— derived from ethylene oxide and (m) is the average number of repeating units —(CH2—CHR′—O)— derived from the other alkylene oxides with R′ being an alkyl group having from 1 to 6 carbon atoms, and the end groups of the alkylene oxide derived polymer are —OH groups.

Description

FIELD OF THE INVENTION[0001]In general, the present disclosure relates to the field of chemistry. More specifically, the present disclosure relates to polymer chemistry. In particular, the present disclosure relates to a process for the preparation of a polyolefin by polymerizing olefins at temperatures of from about 20 to about 200° C. and pressures of from about 0.1 to about 20 MPa in the presence of a polymerization catalyst and an antistatic agent in a polymerization reactor.BACKGROUND OF THE INVENTION[0002]In the context of olefin polymerization, antistatic agents are also called antifouling agents, activity inhibitors, productivity inhibitors or kinetic modifiers. Antistatic agents can include antistatically acting compounds which have polar functional groups such as acid or ester groups, amine or amide groups or hydroxyl or ether groups. Examples of antistatically acting compounds are polysulfone copolymers, polymeric polyamines, polyalcohols, hydroxyesters of polyalcohols, s...

Claims

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Application Information

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IPC IPC(8): C08L23/06C08F10/02C08F210/16C08K5/00C08L71/02C08F2/34C08F2/44
CPCC08L23/06C08F10/02C08F210/16C08K5/0075C08L71/02C08F2/34C08F2/44C08F2500/04C08F2500/07C08F2500/12B01J8/24B01J8/224C08F10/00C08F110/02C08F2/005C08F2/001C08F2/01C08F2/38C08F2500/18C08K2201/017
Inventor MANNEBACH, GERDMARCZINKE, BERND LOTHARMEIER, GERHARDUSSCHUELLER, ULFMIHAN, SHAHRAMMAUS, ANDREASBAITA, PIETRODI DIEGO, MARIAMARTURANO, LORELLA
Owner BASELL POLYOLEFINE GMBH
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