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Medical devices containing poly(butylene succinate) and copolymers thereof

a technology of polybutylene succinate and copolymer, which is applied in the direction of prosthesis, internal osteosynthesis, surgical staples, etc., can solve the problems of loss of strength retention, limited application primarily to fast healing repairs, and no fda-approved implants containing polybutylene succinate or copolymer thereof have been successfully developed, so as to prevent colonization of implants and reduce or prevent the occurrence of infection

Pending Publication Date: 2021-02-18
TEPHA INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent relates to the preparation of implants that avoid the use of production technologies that produce endotoxin or require the use of antibiotics. Additionally, the implants contain one or more antimicrobial agents to prevent colonization of the implants and infection after implantation in a patient.

Problems solved by technology

However, these products undergo rapid loss of strength retention in vivo, which limits their application primarily to fast healing repairs, and repairs where prolonged strength retention is not necessary.
However, no FDA-approved implants containing poly(butylene succinate) or copolymers thereof have been successfully developed.
One reason that progress in developing implants made from PBS and copolymers thereof has been prevented is that the mechanical properties of the polymers were unsatisfactory, particularly when compared to alternative medical grade polymers.
Low molecular weights of PBS and copolymers thereof were mainly responsible for the poor mechanical properties.
Unfortunately, this approach is not a good option for the development of biocompatible degradable implants due to the toxicity associated with isocyanate chemistry.

Method used

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  • Medical devices containing poly(butylene succinate) and copolymers thereof
  • Medical devices containing poly(butylene succinate) and copolymers thereof
  • Medical devices containing poly(butylene succinate) and copolymers thereof

Examples

Experimental program
Comparison scheme
Effect test

example 1

ent Melt Extrusion of Succinic Acid-1,4-Butanediol-Malic Acid Copolyester with Two Stage Orientation in Convective Chambers to Produce Monofilament Fiber for Implants

[1082]Succinic acid-1,4-butanediol-malic acid copolyester (Tepha lot 180333) with weight average molecular weight of 184 kDa, Tm=115° C., (melt flow rate (MFR) at 190° C. / 2.16 kgf of 5 g / 10 min) was dried under vacuum overnight to less than 0.01% (w / w) water. Dried pellets of the polymer were fed into an extruder barrel of an AJA (Alex James Associates, Greer, S.C.) ¾″ single screw extruder (24:1 L:D, 3:1 compression) equipped with a Zenith type metering pump (0.16 cc / rev) and a die with a single hole spinneret (0.026″, 2:1 L:D) under a blanket of nitrogen. The 4 heating zones of the extruder were set at 75° C., 165° C., 180° C. and 1800° C. The extruder was fitted with a quench bath filled with water at 35° C. and set up with an air gap of 10 mm between the bottom of the spinneret and the surface of the water. Two 2-ro...

example 2

ent Melt Extrusion of Succinic Acid-1,4-Butanediol-Malic Acid Copolyester with Multi Stage Incremental Orientation in Conductive Chambers to Produce Monofilament Fiber for Implants

[1083]Succinic acid-1,4-butanediol-malic acid copolyester (Tepha lot 180333) with weight average molecular weight of 184 kDa, Tm=115° C., (MFR 190° C., 2.16 kg, 5 g / 10 min) was dried under vacuum overnight to less than 0.01% (w / w) water. Dried pellets of the polymer were fed under a blanket of nitrogen into the extruder barrel of a 2½″ American Kuhne single screw extruder (30:1 L:D, 3:1 compression) equipped with a Zenith type metering pump model HPB917, a die with 0.5 mm-8 hole spinneret and 8 heat zones. The 8 heating zones of the extruder were set between 40° C. and 200° C. The extruder was fitted with a quench bath filled with water at 35-70° C. and set up with an air gap of 10 mm between the bottom of the spinneret and the surface of the water. Two 5-roll godets were positioned after the quench bath, ...

example 3

ment Extrusion of Succinic Acid-1,4-Butanediol-Malic Acid Copolyester to Prepare Implants

[1085]Succinic acid-1,4-butanediol-malic acid copolyester (Tepha lot 180333) with weight average molecular weight of 184 kDa, Tm=115° C., (melt flow rate (MFR) at 190° C. / 2.16 kgf of 5 g / 10 min), was dried under vacuum overnight to less than 0.01% (w / w) water. Dried pellets of the polymer were fed into an extruder barrel of an AJA (Alex James Associates, Greer, S.C.) ¾″ single screw extruder (24:1 L:D). The extrusion barrel contained 4 heating zones, a metering pump and a spin pack assembly. The pellets were gravity fed into a chilled feeder section and introduced into the extruder with temperature profile set as follows: Chimney 40° C.-100° C., Spinneret 170° C.±30° C., Pump 170° C.±30° C., Block 170° C.±30° C., Zone 4 160° C.±40° C., Zone 3 150° C.±40° C., Zone 2 120° C.±50° C., Zone 1 30° C.-40° C., Feed Zone: Ambient temperature. The heated and homogenized melted resin from the extruder was ...

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Abstract

Resorbable implants, coverings and receptacles comprising poly(butylene succinate) and copolymers thereof have been developed. The implants are preferably sterilized, and contain less than 20 endotoxin units per device as determined by the limulus amebocyte lysate (LAL) assay, and are particularly suitable for use in procedures where prolonged strength retention is necessary, and can include one or more bioactive agents. The implants may be made from fibers and meshes of poly(butylene succinate) and copolymers thereof, or by 3d printing molding, pultrusion or other melt or solvent processing method. The implants, or the fibers preset therein, may be oriented. These coverings and receptacles may be used to hold, or partially / fully cover, devices such as pacemakers and neurostimulators. The coverings, receptacles and implants described herein, may be made from meshes, webs, lattices, non-wovens, films, fibers, foams, molded, pultruded, machined and 3D printed forms.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application claims benefit of U.S. Provisional Application No. 62 / 893,565, filed Aug. 29, 2019, and is a continuation-in-part of U.S. application Ser. No. 16 / 290,718, filed Mar. 1, 2019, which claims the benefit of and priority to U.S. Application No. 62 / 636,930, filed Mar. 1, 2018 and U.S. Application No. 62 / 733,384, filed on Sep. 19, 2018, all of which are hereby incorporated herein by reference in their entirety.FIELD OF THE INVENTION[0002]The present invention generally relates to resorbable polymeric compositions that can be processed into implants or coverings and receptacles for implants. The implants contain poly(butylene succinate) and copolymers thereof.BACKGROUND OF THE INVENTION[0003]Multifilament products made from resorbable polymers, such as copolymers of glycolide and lactide, and monofilament products made from resorbable polymers, such as polydioxanone (PDO), are well known in the prior art, and widely used in wound...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C08J5/02C08G63/16A61L17/10A61L27/18
CPCC08J5/02C08G63/16A61L17/105A61L2430/34C08J2367/02A61L2430/04A61L27/18A61F2/30756A61F2/3872A61F2/2875A61F2/30767A61F2/30942A61F2/4455A61F2002/2835A61F2002/2839A61F2002/30003A61F2002/30011A61F2002/30028A61F2002/3006A61F2002/30062A61F2002/30092A61F2002/30281A61F2002/30322A61F2002/30677A61F2002/30736A61F2002/30766A61F2002/30838A61F2002/3092A61F2002/3093A61F2002/3096A61F2002/30985B29L2031/7532B33Y80/00B33Y70/00A61B17/06166A61B2017/00526A61B2017/00004A61B17/064A61B17/07292A61B2017/00893A61B2017/00889A61B2017/00867A61B2017/0417A61B2017/0414A61B17/0401A61L27/20D10B2509/022A61F2/12A61F2/0063A61F2240/004A61B17/80A61L31/06B29C48/022B29C48/05B29C49/0005B29C51/002B29K2995/0088D01F6/62D01F6/84A61F2/30721A61B2017/00792C08L5/08C08L67/02D10B2509/04A61L27/56A61B17/866A61B17/72A61B17/8095A61L31/146D01D5/082D04B1/22B29C45/0001B33Y10/00B29C70/52B29C48/08D01D5/08D04B1/16A61L2430/06A61L2430/02A61L2430/10A61F2240/001B29L2031/7546B29K2067/00B29K2105/0085D10B2331/04A61L27/58C08G63/85
Inventor WILLIAMS, SIMON F.RIZK, SAIDMARTIN, DAVID P.LIMEM, SKANDERGUO, KAIGANATRA, AMITLOPEZ, GERMAN OSWALDO HOHL
Owner TEPHA INC
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