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Wood pulp non-woven fabrics in use for tobacco

A non-woven, wood pulp technology, applied in the direction of tobacco, application, non-woven fabric, etc., can solve the problems of uneven filtering channels, affecting the adsorption performance of nozzle sticks, difficult decomposition of chemical fibers, limited adsorption capacity, etc. Ability enhancement of other chemistries, controllable self-crosslinking ability, effectiveness in overcoming thermal collapse challenges

Inactive Publication Date: 2007-07-25
DARE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Whether it is diacetate fiber tow or polypropylene tow, after molding according to the current mature technology, the filter channels are mainly linear, and the filtration of flue gas is not sufficient
At the same time, because their molding process is very mature, it is not conducive to adding coke-reducing and harm-reducing functional substances that are increasingly valued by the industry. For example, adding activated carbon to the nozzle rod needs to be independent of the nozzle rod molding process. The external addition process, not only the process cost is expensive, but also the addition is uneven
[0003] The literature shows that some domestic enterprises use chemical fiber non-woven fabrics to make mouth sticks. From the analysis of the raw materials used, there is no essential difference from the raw materials used in the current commonly used acrylic fiber mouth sticks. Although it is beneficial to reduce cigarette manufacturing costs and improve the quality of mouth sticks Adsorption efficiency, but the shortcomings of chemical fiber itself, which are difficult to decompose and have limited adsorption capacity, cannot be overcome.
Because natural wood fiber has good adsorption performance, more and more attention has been paid to the mouth stick with wood fiber as raw material. For example, CN1048492 discloses a composite mouth stick, which uses pulp as raw material to suppress a kind of special paper, and the paper mouth made The rod is soft, because of the uneven distribution of fibers, it is difficult to meet the national quality standards for mouth rods
Another example is my country's invention patent "natural fiber filter stick" (ZL01255200), which uses natural fibers and additives, and adopts the foam molding process to make the mouth stick. Pores seriously affect the adsorption performance of the tip stick, and special equipment is required, which has not been used in actual production; there are also literature reports that some companies use wood pulp fiber paper as cigarette filter material, and paper made by wet-laid method , affected by its molding process, there is an obvious problem of fiber hardening, which is prominently manifested as uneven filtration channels after molding, a large proportion of large-aperture channels, insufficient filtration, and appearance problems after the nozzle rod is formed, and the cross-section has obvious It is difficult to meet the requirements of cigarette production, and there is no report on its use in industrial production.
my country's patent application "dry-laid paper cigarette filter rod and its preparation method" (application number 200510024998.X) uses commercially available dry-laid paper (also known as dust-free paper) with a certain bulkiness after special treatment in the mouth stick The filter tip is directly manufactured on the forming machine. The main problem of this invention is: there are many short fibers in the dry-laid paper that are not bonded, and there is obvious dust when the nozzle rod is cut, and the short fiber is likely to be sucked during suction. For example, in the lungs, there are obvious safety hazards. In addition, the pressure resistance of the paper is not enough. In fact, the hardness of the mouth stick is difficult to meet the national standard.
Exactly the above-mentioned problems exist, the same inventor has carried out amendment to this patent, has applied for "dry-laid paper cigarette filter stick and its preparation method" (application number 200510024267.X), although the technology after improvement solves dust However, in the improved technical scheme, synthetic low-melting hot-melt fibers are used as the main bonding material, such as PE / PP, PE / PET. Because the skin fiber PE of the composite fiber used is relatively soft, the cloth is also Soft, insufficient compression resistance, the hardness, weight, and suction resistance of the filter rod are difficult to meet the national quality requirements, and the melting point of PE is low, and the molded filter rod has obvious thermal collapse during smoking, which is difficult for cigarette companies. accept

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] After the fully processed fluff pulp is crushed and screened, this embodiment is mixed with polyester fibers with a length of 3 to 5 mm and a high melting point according to the ratio of 3:1, and then transported to the net-forming box by airflow at a speed of 1080 g / min. In the process, the negative pressure suction falls on the mesh curtain that travels at 30 m / min per minute, and then adds low-melting polypropylene fibers with a length of 0.3 to 1 mm that account for 10% of the total fiber weight, and the negative pressure is absorbed into the fiber net. After being pre-pressed by a 120°C hot roller, it enters the upper and lower ovens for hot air penetration hot-melt bonding to form a web. The hot-melt time is 1 minute, and the temperatures of the eight heating zones are 130°C, 130°C, 135°C, 135°C, 140°C, 140°C, 145°C, 145°C. After hot-melting into a web, the surface is applied with polyvinyl acetate copolymer emulsion accounting for 60% of the total weight of the f...

Embodiment 2

[0023]The untreated fluff pulp (wood pulp fiber) with an average fiber length of 2.5 to 3.0 mm is pulverized, and after the ash and unseparated fiber clusters are screened out, the fiber with a length of 3 to 5 mm is used in this embodiment according to a ratio of 4:1. The raw fibers are mixed and transported to the net box by air flow at a speed of 960 g / min. After negative pressure suction, the fibers evenly fall on the net curtain with an effective width of 1.0 meters, and the net curtain speed is 30 meters per minute. After pre-pressing, the polyacrylate copolymer emulsion accounting for 50% of the total weight of the fiber is applied to the front, and enters the lower drying tunnel of the oven for drying. The drying time is 60 seconds, and the temperature of the four heating zones is 80°C, 100°C, 120°C, 130°C, and then it is transferred to the upper drying tunnel, and the polyacrylate copolymer emulsion accounting for 50% of the total fiber weight is applied on the back, a...

Embodiment 3

[0025] After crushing the semi-treated fluff pulp, screening out ash and unseparated fiber clusters, it is mixed with cellulose diacetate fibers with a length of 3-5 mm and high melting point at a ratio of 3.5:1. Then according to the speed of 1200 g / min, it is transported to the net box through the airflow. After the negative pressure suction, the fibers evenly fall on the net curtain with a bottom width of 1.0 meters. The net curtain speed is 30 meters per minute. ℃ After pre-pressing by hot rollers, apply an adhesive mixed with polyacrylate copolymer emulsion and modified starch accounting for 55% of the total weight of the fibers on the front, with a mixing ratio of 1:1, and enter the lower drying tunnel of the oven for drying. The drying time is 60 seconds, and the temperature of the four heating zones is 100°C, 110°C, 120°C, and 130°C, and then it is transferred to the upper layer of the drying tunnel, and the polyacrylate copolymer emulsion and modified polyacrylic acid ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The present invention relates to a wood pulp nonwoven fabric for manufacturing filter tip of cigarette. Said invention uses wood pulp fiber and high-melting point synthetic fiber or / and artificial fiber as raw material and adopts air laying mode to make them into fiber web, then utilizes adhesive to make crosslinking reaction so as to obtain the invented nonwoven fabric for manufacturing filter tip of cigarette.

Description

technical field [0001] The invention relates to the technical field of cigarettes and non-woven fabrics, in particular to a tobacco wood pulp non-woven fabric used for manufacturing cigarette filter tips. Background technique [0002] The cigarette filter can effectively reduce the harm of cigarettes, absorb various harmful substances in the smoke of cigarettes after burning, and improve the smoking quality of cigarettes. At present, there are mainly two kinds of filter materials in domestic and foreign markets, diacetate fiber tow and polypropylene tow. Among them, cellulose diacetate tow is the most commonly used nozzle rod material. The global annual usage is about 650,000 tons. Its comprehensive performance is good, but its production process is complicated and has certain environmental pollution. The price is relatively expensive and the adsorption efficiency is limited. , especially as a modified plant fiber, it is difficult to be decomposed in nature, and it is easy ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/58D04H5/04A24D3/06A24D3/02D04H1/541D04H1/587
Inventor 范忠辉杨立明荆华颜金华
Owner DARE TECH
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