Helix stirred reactor with cryogen gong through inside, application, and technical method of polyreaction

A helical stirrer, a technology of helical stirring, applied in chemical instruments and methods, chemical/physical/physical chemistry stationary reactors, mixer accessories, etc. and other problems, to achieve the effect of reducing volume and energy consumption, shortening reaction time, and large heat transfer capacity

Active Publication Date: 2007-12-26
FUSHUN YIKESI NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The power of the stirring motor for a 20-30 cubic meter polymerization tank is 55-75kW, which is quite energy-consuming, and this energy is converted into stirring heat, which further increases the load of heat removal
[0016] None of the above technologies can get rid of the scope of the fully mixed stirred tank. The strong back-mixing of the material in the tank makes the reaction time longer, the reactor volume is larger, the stirring structure is complicated, and the energy consumption is higher.
[0017] Due to the high viscosity of the material in the traditional solution polymerization process, the mixing and heat transfer of the polymerization tank is difficult, so the monomer concentration of the reaction material is

Method used

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  • Helix stirred reactor with cryogen gong through inside, application, and technical method of polyreaction

Examples

Experimental program
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Effect test

Embodiment 1

[0058] Embodiment 1. A spiral stirring reactor with a refrigerant inside, as shown in FIGS. 1-2 .

[0059] The meanings of the symbols in the figure are as follows: 1-material (monomer, solvent and catalyst) inlet, 2-material (polymer solution) outlet, 3,5-cooling water inlet, 4,6-cooling water outlet, 7-hollow stirring shaft , 8-hollow spiral, 9-scraper stretched by the spring (22) in the outer groove of the hollow spiral, 10-intermediate partition of the hollow stirring shaft, 11, 12, 13, 14- bearings and packing seals or mechanical seals , 15,16-reduction transmission wheel, 17-reducer, 18-motor, 19-cooling jacket, 20,21-support, 22-spring, 23-cylindrical material tank. a 1 、a 2 、a 3 - the coolant enters the opening of the hollow spiral 8 from the hollow shaft 7, b 1 , b 2 , b 3 - Coolant returns from the hollow spiral 8 to the bore of the hollow shaft 7 .

[0060] The present embodiment comprises support 20 and 21, is fixed on support 20 and 21 and has the cylindric...

Embodiment 2

[0072] Embodiment 2, the use of a spiral stirring reactor with internal refrigerant. It can be used for solution method and bulk polymer production with high polymer concentration, and the flow pattern of the material in the reactor is a plug-flow type with basically no back-mixing. Especially for the production of rare earth isoprene rubber.

Embodiment 3

[0073] Embodiment 3, a kind of polymerization reaction technology method of the helical agitation reactor that uses internal refrigerant.

[0074]The purity of monomer isoprene is 99.5%, dehydrated by distillation to 10-20ppm, and then treated with activated alumina for 4 hours; the solvent hexane is dehydrated by distillation to 10-20ppm, and then treated with activated alumina for 4 hours. Using self-made rare earth three-way catalyst (such as the main catalyst is neodymium naphthenate or protactinium naphthenate, co-catalyst is alkyl aluminum such as triisobutyl aluminum and alkyl aluminum chloride), the catalyst three-component formula is 1 :10:3.

[0075] The spiral propulsion stirring reactor adopts stepless speed regulation ranging from 0.1 to 30rpm, and the stirring motor is 0.55kW. The feed rate is 10 liters / hour, the monomer concentration is 200 kg / m3, the reaction temperature is 30°C at the entrance, 60°C at the exit, the refrigerant temperature is 25-30°C, the rea...

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Abstract

The invention relates to a screw agitation reactor of the freezing mixture and the use and the polyreaction technique. The reactor includes the support, the tubular material trough which has the material entrance and the export circle, the bearing, the spiral stirrer, the gland seal and the power dragging turning gear. It is suitable for producing polymer by the solution polymerization method technological process like synthetic rubber, the plastic and the textile fiber, especially suitable for synthesizing isoprene rubber and cis-butadiene rubber in the rare earths catalysis system. It replaces the complete mixing flow type of the completely backmixing by the plug flow type of no backmixing, strengthened the polyreaction process and the heat transfer process, the reactor volume is reduced obviously, the energy consumption is reduced largely, the polymer performance is enhanced.

Description

technical field [0001] The invention belongs to the technical field of polymer synthesis technology and equipment, and relates to a spiral stirring reactor with a refrigerant inside, its use and innovation of a polymerization reaction process method. Background technique [0002] At present, a large number of polymers—synthetic rubber, plastics, and fibers—are synthesized by solution methods. That is, the monomer is polymerized in a corresponding large amount of solvent to form a polymer with a certain molecular weight, forming a high-viscosity polymer solution, and then the polymer is separated by condensation stripping. The polymerization process of monomers is the core and key process of the whole polymer production. [0003] Since the polymerization reaction rate of the high-concentration polymer solution is very low, in order to achieve a certain conversion rate, the reaction time is very long, usually several hours. For this reason, both at home and abroad (Synthetic...

Claims

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Application Information

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IPC IPC(8): B01J19/20B01F9/16B01F15/06C08F2/04B29B7/42B29B7/82B01F29/85
Inventor 虞旻韩方煜
Owner FUSHUN YIKESI NEW MATERIAL
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