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Bearing vibration-reducing chemical milling agent and method for using same

A chemical grinding and bearing technology, applied in the field of bearing processing, can solve the problems of insufficient surface processing accuracy, single part grinding, rough surface morphology of bearing raceways, etc., to improve surface morphology, reduce noise, and reduce vibration. effect of value

Inactive Publication Date: 2008-03-12
DATANG LUOYANG CO GENERATION POWER
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  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

The main reason is that the surface morphology of the bearing raceway is relatively rough. Since the bearing has been assembled into a finished product, it is no longer possible to grind individual parts, resulting in downgraded sales or scrapping of the product
The superfinishing bearing grinding machine in the prior art can only grind a single part in the bearing, and because the precision of the grinding machine itself and the grain size of the grinding wheel have certain limitations, that is to say, the surface processing precision is not enough, so that the processing The bearing quality is not ideal

Method used

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  • Bearing vibration-reducing chemical milling agent and method for using same

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Embodiment Construction

[0009] Bearing vibration reduction chemical abrasives mainly include abrasives, surfactants, anti-rust additives, and matrix media.

[0010] Abrasives account for 30-60%: including diamond 3-5%, chromium oxide 5-10%, silicon carbide 5-10%, boron carbide 4-10%, white corundum 3-5%, cerium oxide 5-10% %, zirconia 5-10%.

[0011] Surfactant 2-5%: including oxalic acid 1.5-3%, oleic acid 0.5-2%.

[0012] Anti-rust additive 3-5%: including triethanolamine 2-3%, sodium nitrite 1-2%;

[0013] The base medium is mineral oil, accounting for 30-65%.

[0014] When in use, adjust the proportion of abrasive formula reasonably according to the bearing material, model and surface appearance to be processed. Stir and mix the above-mentioned well-proportioned materials evenly, inject evenly into the surface of the bearing friction pair to be processed, grind at a speed of 900-1500 rpm for 2-5 minutes, and clean it ultrasonically with detergent. In the case of a small amount, it can also be...

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Abstract

A vibration-reducing chemical lapping agent for bearings essentially comprises abrasive, surface active agent, anti-rust additive and substrate medium, wherein, the abrasive is 30-60%, the surface active agent is 2-5%, the anti-rust additive is 3-5%, and the substrate medium is mineral oil and accounts for 30-65%. The materials in above proportions are mixed fully, injected evenly on a frictional surface of a bearing to be processed, lapped at 900-1500 r / min for 2-5 minutes, ultrasonically washed by detergent, or washed by cleaning gasoline when the lapping agent is of low amount. The chemical lapping agent is to carry out chemical erosion and mechanical grinding by using the physical and chemical properties of the material, and join in an organic way the specialty of nanometer material, so as to improve the surface shape, and reduce vibration and noise on the frictional surfaces of bearings. The invention can effectively reduce vibration 2-8 dB in bearings.

Description

(1) Technical field: [0001] The invention belongs to the field of bearing processing, and relates to a chemical abrasive for reducing the vibration value of a bearing and a using method thereof. (two) background technology: [0002] In the field of bearing processing in our country, the quality of the processing quality of the bearing friction pair determines whether the vibration value of the bearing can meet the standard. At present, there are still some bearing manufacturers in our country, especially some small and medium-sized bearing manufacturers, whose bearing vibration value compliance rate is low. The main reason is that the surface morphology of the bearing raceway is relatively rough. Since the bearing has been assembled into a finished product, it is no longer possible to grind individual parts, resulting in downgraded sales or scrapping of the product. The superfinishing bearing grinding machine in the prior art can only grind a single part in the bearing, and...

Claims

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Application Information

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IPC IPC(8): C09K3/14B24B37/02
Inventor 吴明远杨挺杨巍吴天凯柳玲文
Owner DATANG LUOYANG CO GENERATION POWER
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