Hot pressing high phosphorus iron base diamond drilling bit and preparation method thereof
A diamond and fund technology is applied in the field of hot-pressed high-phosphorus iron-based diamond drill bits and their preparation, which can solve the problems of low drilling efficiency, diamond grain loss, and poor wear resistance of the matrix, and achieves easy adjustment and control, and reduces sintering. Good temperature and wettability
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[0027] The preparation method of the hot-pressed high-phosphorus iron-based diamond drill bit includes the following steps:
[0028] 1. Material preparation: calculate and weigh the carcass material and diamond according to the designed carcass and diamond bit specifications. The particle size of the various components of the carcass material is 200-300 mesh. The components of the carcass material and its The mass percentage content is Fe powder 35%~50%, P 3%~6%, B 1-2%, Ni powder 5%~10%, Co powder 5%~7%, 663-Cu powder 25%~32 %, Mn powder 2%~3%, Ti powder 1%~2%, rare earth La 1.5~2%, rare earth Ce 1.0~1.5%; the content of diamond is 75%~95% of the total diamond and matrix material ( Volume concentration), the diamond adopts a mixture of any two or three of the diamond size ranges of 40 / 45 mesh, 45 / 50 mesh, 50 / 60 mesh or 60 / 70 mesh;
[0029] 2. Powder mixing and mixing: Mix the prepared matrix material in a ball mill for 12 hours, then add diamond and mix for another 3 to 4 hours t...
Example Embodiment
[0032] Example 1:
[0033] φ59 hot-pressed high-phosphorus iron-based diamond drill bit for drilling granite with drillability of 9-10.
[0034] Carcass material (the following mass%, 200 mesh ~ 300 mesh): Fe 46%, 663-Cu 28%, P 3%, B 1%, Ni9%, Co 6%, Mn 2%, Ti 2%, rare earth La 1.5%, rare earth Ce 1.5%; diamond concentration 90% (volume concentration), among which JR5 type 40 / 45 diamond 40%, 2700 type 50 / 60 diamond 60% (the following are volume concentrations).
[0035] Sintering process parameters: design pressure 16MPa, set sintering temperature 950℃, heat preservation 3min;
[0036] Drilling parameters: weight on bit 1000kg, speed 600rpm, pump volume 30L / min;
[0037] The drilling time of this diamond bit is 1.82m / h, and the service life can reach 42 meters.
Example Embodiment
[0038] Example 2:
[0039] The φ75 hot-pressed high-phosphorus iron-based diamond drill bit has a drillability of 10-11 grade hard and dense quartzite.
[0040] Carcass material (200 mesh ~ 300 mesh): Fe 50%, 663-Cu 25%, P 4%, B1%, Ni 9%, Co 5%, Mn 2.5%, Ti 1.0%, rare earth La 1.5%, rare earth Ce 1.0%; diamond concentration 75% (volume concentration), among them, JR5 type 45 / 50 mesh diamond 60%, 2700 type 50 / 60 mesh diamond 40%.
[0041] Sintering process parameters: pressure 15MPa, temperature 940℃, heat preservation 2min.
[0042] Drilling parameters: drilling pressure 1500kg, rotation speed 450rpm, pump capacity 35L / min;
[0043] The drilling time of this diamond bit is 1.22m / h, and the life span can reach 24 meters.
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