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Hot pressing high phosphorus iron base diamond drilling bit and preparation method thereof

A diamond and fund technology is applied in the field of hot-pressed high-phosphorus iron-based diamond drill bits and their preparation, which can solve the problems of low drilling efficiency, diamond grain loss, and poor wear resistance of the matrix, and achieves easy adjustment and control, and reduces sintering. Good temperature and wettability

Inactive Publication Date: 2008-03-19
CHINA UNIV OF GEOSCIENCES (WUHAN)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of diamond drill bit has played a certain effect in the past production practice, but this kind of diamond drill bit has the following disadvantages: 1) poor adaptability; 2) matrix performance is difficult to adjust; 3) sintering process is difficult to master, for example , when drilling into hard, dense and weakly abrasive rock formations, when diamond bits with high tungsten carbide content are used, the carcass wear is often very slow, and the diamond bits are difficult to cut, and cannot play a cutting role on rocks, resulting in low drilling efficiency ; and for the soft-matrix diamond drill bit with low tungsten carbide content, the matrix wear resistance is poor, resulting in the weakening of the matrix’s ability to enclose diamonds, serious diamond grain loss, and the prematurely shed diamond wears the matrix together with the rock powder , resulting in a vicious circle, seriously affecting the use of diamond drills
At present, the price of tungsten carbide powder in the market continues to rise, the cost of traditional tungsten carbide-based diamond drill bits has increased significantly, and the competitiveness in the market has greatly declined.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0027] The preparation method of the hot-pressed high-phosphorus iron-based diamond drill bit comprises the following steps:

[0028] 1. Material preparation: Calculate and weigh the matrix material and diamond according to the designed matrix and diamond drill size, wherein the particle size of various components of the matrix material is 200-300 mesh, the components of the matrix material and their The mass percentage content is 35%-50% of Fe powder, 3%-6% of P, 1-2% of B, 5%-10% of Ni powder, 5%-7% of Co powder, 25%-32% of 663-Cu powder %, Mn powder 2%~3%, Ti powder 1%~2%, rare earth La 1.5~2%, rare earth Ce 1.0~1.5%; the content of diamond is 75%~95% of the total amount of diamond and matrix material ( Volume concentration), the diamond adopts a mixture of any two or three of the diamonds with a particle size range of 40 / 45 mesh, 45 / 50 mesh, 50 / 60 mesh or 60 / 70 mesh;

[0029] 2. Powder mixing and mixing: Mix the above-mentioned carcass materials in a ball mill for 12 hour...

Embodiment 1

[0033] φ59 hot-pressed high-phosphorus iron-based diamond drill bit, for drilling into granite with drillability of 9-10.

[0034] Carcass material (mass % below, 200 mesh to 300 mesh): Fe 46%, 663-Cu 28%, P 3%, B 1%, Ni9%, Co 6%, Mn 2%, Ti 2%, rare earth La 1.5%, rare earth Ce 1.5%; diamond concentration 90% (volume concentration), of which JR5 type 40 / 45 diamond 40%, 2700 type 50 / 60 diamond 60% (the following are volume concentration).

[0035] Sintering process parameters: design pressure 16MPa, set sintering temperature 950°C, hold for 3min;

[0036] Drilling parameters: drill pressure 1000kg, speed 600rpm, pump volume 30L / min;

[0037] The drilling time of this diamond drill bit is 1.82m / h, and the service life can reach 42 meters.

Embodiment 2

[0039] The φ75 hot-pressed high-phosphorus iron-based diamond drill bit has a drillability of grade 10-11 hard and dense quartzite.

[0040] Carcass material (200 mesh to 300 mesh): Fe 50%, 663-Cu 25%, P 4%, B1%, Ni 9%, Co 5%, Mn 2.5%, Ti 1.0%, rare earth La 1.5%, rare earth Ce 1.0%; diamond concentration 75% (volume concentration), of which JR5 type 45 / 50 mesh diamond 60%, 2700 type 50 / 60 mesh diamond 40%.

[0041] Sintering process parameters: pressure 15MPa, temperature 940°C, heat preservation 2min.

[0042] Drilling parameters: drill pressure 1500kg, speed 450rpm, pump volume 35L / min;

[0043] The drilling time of this diamond drill bit is 1.22m / h, and the service life can reach 24 meters.

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Abstract

The invention relates to a hot compression high phosphorus iron-base diamond bit and the preparation method. The content of the diamond is 75 percent to 95 percent, the matrix materials have the component and the content that Fe powder is 35 percent to 50 percent; P is 3 percent to 6 percent; B is 1 percent to 2 percent; Ni is powder 5 percent to 10 percent; Co powder is 5 percent to 7 percent; 663-Cu powder is 25 percent to 32 percent; Mn powder is 2percent to 3 percent; Ti powder is 1 percent to 2 percent; rare earth La is 1.5 percent to 2 percent, and rare earth Ce is 1.0 percent to 1.5 percent. The preparation method comprises the procedures of material preparation, material packing and material mixture, die filling, hot-pressed sintering. The invention has the advantages that the matrix materials are widely used, and the cost is low; the sintering temperature is decreased; the hot etching of the iron to the diamond under high temperature is reduced; and the service life of the drill bit are improved; the drill bit has a broad spectrum; and the application scope is wide.

Description

technical field [0001] The invention relates to a hot-pressed high-phosphorus iron-based diamond drill bit and a preparation method thereof. Background technique [0002] The matrix material used in existing diamond drill bits for core drilling basically uses tungsten carbide as the skeleton component, and the content of tungsten carbide is as high as 55% or higher; even in the matrix composition of thin-walled diamond drill bits, tungsten carbide The content is also more than 20%. This kind of diamond drill bit has played a certain effect in the past production practice, but this kind of diamond drill bit has the following disadvantages: 1) poor adaptability; 2) matrix performance is difficult to adjust; 3) sintering process is difficult to master, for example , when drilling into hard, dense and weakly abrasive rock formations, when diamond bits with high tungsten carbide content are used, the carcass wear is often very slow, and the diamond bits are difficult to cut, and...

Claims

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Application Information

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IPC IPC(8): E21B10/46C22C30/02B22F9/04B22F3/16
Inventor 杨洋潘秉锁杨凯华
Owner CHINA UNIV OF GEOSCIENCES (WUHAN)
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