Hot pressing high phosphorus iron base diamond drilling bit and preparation method thereof
A diamond and fund technology is applied in the field of hot-pressed high-phosphorus iron-based diamond drill bits and their preparation, which can solve the problems of low drilling efficiency, diamond grain loss, and poor wear resistance of the matrix, and achieves easy adjustment and control, and reduces sintering. Good temperature and wettability
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preparation example Construction
[0027] The preparation method of the hot-pressed high-phosphorus iron-based diamond drill bit comprises the following steps:
[0028] 1. Material preparation: Calculate and weigh the matrix material and diamond according to the designed matrix and diamond drill size, wherein the particle size of various components of the matrix material is 200-300 mesh, the components of the matrix material and their The mass percentage content is 35%-50% of Fe powder, 3%-6% of P, 1-2% of B, 5%-10% of Ni powder, 5%-7% of Co powder, 25%-32% of 663-Cu powder %, Mn powder 2%~3%, Ti powder 1%~2%, rare earth La 1.5~2%, rare earth Ce 1.0~1.5%; the content of diamond is 75%~95% of the total amount of diamond and matrix material ( Volume concentration), the diamond adopts a mixture of any two or three of the diamonds with a particle size range of 40 / 45 mesh, 45 / 50 mesh, 50 / 60 mesh or 60 / 70 mesh;
[0029] 2. Powder mixing and mixing: Mix the above-mentioned carcass materials in a ball mill for 12 hour...
Embodiment 1
[0033] φ59 hot-pressed high-phosphorus iron-based diamond drill bit, for drilling into granite with drillability of 9-10.
[0034] Carcass material (mass % below, 200 mesh to 300 mesh): Fe 46%, 663-Cu 28%, P 3%, B 1%, Ni9%, Co 6%, Mn 2%, Ti 2%, rare earth La 1.5%, rare earth Ce 1.5%; diamond concentration 90% (volume concentration), of which JR5 type 40 / 45 diamond 40%, 2700 type 50 / 60 diamond 60% (the following are volume concentration).
[0035] Sintering process parameters: design pressure 16MPa, set sintering temperature 950°C, hold for 3min;
[0036] Drilling parameters: drill pressure 1000kg, speed 600rpm, pump volume 30L / min;
[0037] The drilling time of this diamond drill bit is 1.82m / h, and the service life can reach 42 meters.
Embodiment 2
[0039] The φ75 hot-pressed high-phosphorus iron-based diamond drill bit has a drillability of grade 10-11 hard and dense quartzite.
[0040] Carcass material (200 mesh to 300 mesh): Fe 50%, 663-Cu 25%, P 4%, B1%, Ni 9%, Co 5%, Mn 2.5%, Ti 1.0%, rare earth La 1.5%, rare earth Ce 1.0%; diamond concentration 75% (volume concentration), of which JR5 type 45 / 50 mesh diamond 60%, 2700 type 50 / 60 mesh diamond 40%.
[0041] Sintering process parameters: pressure 15MPa, temperature 940°C, heat preservation 2min.
[0042] Drilling parameters: drill pressure 1500kg, speed 450rpm, pump volume 35L / min;
[0043] The drilling time of this diamond drill bit is 1.22m / h, and the service life can reach 24 meters.
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