Watt level full solid state ultraviolet laser cleaning machine and laser cleaning method
A UV laser and laser cleaning technology, applied in cleaning methods and appliances, cleaning methods using gas flow, chemical instruments and methods, etc., can solve problems such as BBO crystal damage, application restrictions, photorefractive damage, etc., and achieve repetition rate High, low maintenance cost, small geometry effect
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Embodiment 1
[0029] Using CLBO as a quadrupled Nd:YAG all-solid-state laser to output 1W 266nm laser, the pulse repetition frequency is 20.3Hz, and the spot diameter is 0.8cm to clean two thousand pieces of MH06LED substrates; the cleaning conditions are: constant temperature and humidity environment ( 25°C, 65%), Class 10,000 clean room, cleaning time for each component is 1.2 seconds. On the cleaned substrate, the LED chips are solidified and gold wire balls are soldered. Compared with the substrate without laser cleaning, the shear strength of the welded LED chips after cleaning is increased by 80%, the welding tension is increased by 120%, and the product yield is higher by 38%.
Embodiment 2
[0031] The Nd:YAG all-solid-state laser that uses CLBO as a quadruple frequency output 1W 266nm laser, the pulse repetition frequency is 20.3Hz, and the spot diameter is 0.8cm. It is used for the aluminum-based PCB board used in the LED backlight module for 26" liquid crystal displays. , cleaning treatment before electronic components welding, mainly cleaning the gold-plated pads on the aluminum-based PCB board, each PCB board has about 2000 pads. The cleaning conditions are: constant temperature and humidity environment (25°C, 65%), Class 10,000 clean room, cleaning time for each pad is 1.5 seconds. Use the cleaned PCB board for reflow soldering process, and solder the LED light source and related functional components on the PCB board. Compared with the PCB board without laser cleaning, The welding strength of the components welded after cleaning is greatly improved by about 80%, and the failure rate of component welding is reduced by about 90%, which reduces product repair l...
Embodiment 3
[0033] Using CLBO as a quadrupled Nd:YAG all-solid-state laser to output 1W 266nm laser, the pulse repetition frequency is 20.3Hz, and the spot diameter is 0.8cm. The ceramic substrate of the integrated package LED light source is cleaned. The ceramic substrate is AlN material. High thermal conductivity and silver plating on AlN for electrical pathways and pads. Clean the AlN plate with a laser before plating the silver layer. The cleaning conditions are: constant temperature and humidity environment (25°C, 65%), clean room with class 10,000, scan and clean the plate. Silver paste is plated on the cleaned AlN plate. Compared with the plate without laser cleaning, the adhesion of the plated silver layer after cleaning is increased by 120%, and there is little warping and peeling of the plated layer, and the product yield is higher by more than 40%.
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