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Preparation method of framework reinforcement compound hammerhead

A composite hammer and reinforcement technology, applied in grain processing and other directions, can solve the problems of easy softening and deformation of alloy powder core bars, destroying the order of arrangement, difficult control of alloy elements, etc., achieving good high temperature deformation resistance and convenient production method. Reliable and ensure the effect of filling reliability

Inactive Publication Date: 2010-03-03
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] (1) The matrix metal liquid must have sufficient high-temperature heat energy to ensure the melting and dissolution of the alloy powder core rod, but it is difficult to guarantee it in actual operation due to the limitation of the melting point of the matrix metal;
[0004] (2) Due to the effect of temperature difference, it is difficult to control the reaction of alloying elements. The alloying elements in the high temperature part are completely dissolved and diffused, and will be completely dissolved into the matrix metal, resulting in the variation of the matrix metal structure. The original toughness cannot be guaranteed, and the toughness cannot be achieved. The effect of material compounding; and the part with low temperature, the reaction of alloying elements is not complete, only plays the role of simple sintering, cannot form a sufficient metallurgical structure, the bonding strength is very poor, and the effect of strengthening cannot be achieved;
[0005] (3) Alloy powder core rods are easy to soften and deform at high temperatures, destroying the original arrangement order, and it is difficult to ensure the uniformity of compounding;
[0006] (4) Without preheating measures, the refrigeration effect of the alloy powder core rod can easily lead to premature cooling of the molten metal, poor fluidity, and failure to fill in place, resulting in casting defects such as insufficient pouring, cold shut, shrinkage cavity, etc., resulting in internal Composite quality is poor, performance is greatly limited

Method used

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preparation example Construction

[0033] According to the preparation method of the framework reinforcement composite hammer head of the present invention, the prepared composite hammer head is composed of a skeleton reinforcement body containing a hard phase and a matrix metal, which specifically includes the following steps:

[0034] (1) Select the tube wire with hard material inside, cut, bend, weave, superimpose the tube wire, and make the skeleton prefabricated body according to the structure of the hammer head wear part;

[0035] (2) Use refractory materials to fill the voids in the skeleton prefabricated body, and cover and compact it into a block, dry it, and form a block with a certain strength;

[0036] (3) Put the block into a vacuum metallurgical sintering furnace for smelting and sintering. At high temperature, the outer steel skin of the tube wire and the hard material inside are melted and dissolved to form a sufficient metallurgical structure. Under the positioning of the refractory material, L...

Embodiment 1

[0048] Example 1: Preparation of high chromium alloy skeleton reinforcement and high manganese steel composite hammer head

[0049] see Figure 1~3 , the preparation method of the present embodiment is carried out according to the following steps:

[0050] A. Select the pipe wire 1 with a diameter of φ3.2mm, the outer steel skin is low-carbon steel, and the prepared high-carbon ferrochrome powder 2 is installed inside, the particle size is 0.15-0.2mm, and the filling rate is 45%. According to the structure of the hammer head wear part, the Tube wire 1 is cut, bent, braided, and stacked to form a skeleton prefabricated body;

[0051] B. Choose sodium silicate sand as the refractory material 3, fill it into the voids of the skeleton prefabricated body, cover and compact it into a block, and form a block with a certain strength after drying;

[0052] C. Put the block into a vacuum metallurgical sintering furnace for high-temperature smelting and sintering. The outer steel skin ...

Embodiment 2

[0058] Embodiment 2: make the composite hammer head of tungsten carbide cemented carbide and 35 steel

[0059] see Figure 1~3 , the preparation method of the present embodiment is carried out according to the following steps:

[0060] A. Select the tube wire 1 with a diameter of φ5.0mm, the outer steel skin is low-carbon steel, and the prepared tungsten carbide particles 2 are installed inside, the particle size is 0.5-1 mm, and the filling rate is 35%. According to the structure of the hammer head wear part, the tube wire 1 Cutting, bending, weaving, superposition to make skeleton prefabricated body;

[0061] B. Select resin sand as the refractory material 3, fill it into the void of the skeleton prefabricated body, cover and compact it into a block, and form a block with a certain strength after drying;

[0062] C. Put the block into a vacuum metallurgical sintering furnace for high-temperature smelting and sintering. The outer steel skin of the tube wire 1 and the tungst...

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Abstract

The invention discloses a preparation method of a framework reinforcement compound hammerhead. The made compound hammerhead is formed by compounding a framework reinforcement containing hard phase anda base metal. The method comprises the following processes: making a framework prefabricated part by utilizing a pipe thread filled with hard materials; carrying out vacuum high temperature metallurgy sintering on the framework perform so as to make the framework reinforcement containing the hard phase; and compounding the framework reinforcement with the base metal for molding to form the hammerhead formed by compounding the framework reinforcement containing the hard phase and the base metal. The framework reinforcement forms a sufficient metallurgical structure through vacuum high temperature metallurgy sintering, has orderly arrangement, uniform distribution, stable performance and strong integrity, and can keep complete framework structure when being compounded with the base metal. The invention not only exerts the highly wearable property of the hard phase in the framework reinforcement, but also keeps good toughness of the base metal, and can carry out local compound, graded compound or overall compound, thereby achieving the best use effect and obviously enhancing the comprehensive property.

Description

technical field [0001] The invention relates to the preparation of hammerheads widely used in fields such as crushing and grinding, and in particular to a method for preparing a framework-reinforced composite hammerhead. The composite hammer head prepared by the method is composed of a high-hardness skeleton reinforcement and a matrix metal, which not only exerts the high wear resistance of the reinforcement, but also retains the good toughness of the matrix metal, and the comprehensive performance is significantly improved. Background technique [0002] In metallurgy, mining, building materials and other industrial industries, mechanical methods are generally used for crushing and grinding of materials. Hammer crushing equipment is a conventional machine equipment, and the hammer head, the main working part, is subjected to different degrees of impact and wear. , replacement is frequent, consumes a lot of money, and is the main wearing part. At present, the main material f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/02B02C13/28
Inventor 武宏许云华牛立斌
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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