Treatment process for manufacturing tobacco cut stems by tobacco stem

A treatment process and technology for tobacco stems, which is applied in the field of treatment process for processing tobacco stems into shredded tobacco stems, and can solve the problems of cleaning water pollution, pollution, volatilization of beneficial substances, etc.

Active Publication Date: 2010-05-19
ZHENGZHOU TOBACCO RES INST OF CNTC
View PDF2 Cites 27 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the discharge of cleaning water has caused certain pollution to the environment, and the discharged 50-60°C stem washing liquid contains a large amount of tobacco beneficial substances such as reducing sugar and total plant alkaloids, resulting in the addition of a large amount of external feed liquid in the feeding process. Grooming, compensating and masking deficiencies in the sensory quality of cut stems
Chinese patent CN1631276A discloses "a chemical stem washing method" which involves using a chemical washing liquid instead of clean water in the stem washing process. Its disadvantage is...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Treatment process for manufacturing tobacco cut stems by tobacco stem
  • Treatment process for manufacturing tobacco cut stems by tobacco stem
  • Treatment process for manufacturing tobacco cut stems by tobacco stem

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] The tobacco stems were sampled and analyzed, and the results are shown in Table 1.

[0033] Table 1 Chemical analysis of raw materials for production Unit: %

[0034] reducing sugar

Cellulose

protein

starch

pectin

16.0

12.0

2.3

16.0

4.5

[0035] The analysis results of the raw materials showed that the cellulose and starch contents in the raw materials, which are not conducive to the sensory quality of cigarettes, were relatively high.

[0036] Weigh 100kg of tobacco stems, add 1.3kg of amylase with an activity of 2000u / g, 0.6kg of glucoamylase with an activity of 10000u / g, and 1.2kg of cellulase with an activity of 4000u / g, and keep the enzymatic conditions as follows: 50°C, moisture 60%, 2 hours, and adjust the pH to 5 with buffer. After the enzymatic hydrolysis is completed, heat at 100°C and keep for 30 minutes to inactivate.

[0037] The enzymatic tobacco stems are sent to the stem washing pool, washed ...

Embodiment 2

[0045] The tobacco stems were sampled and analyzed, and the results are shown in Table 2.

[0046] Table 2 Chemical Analysis of Tobacco Stems Unit: %

[0047] reducing sugar

Cellulose

protein

starch

pectin

10.0

11.9

1.9

3.4

15.9

[0048] The raw material analysis results showed that the pectin and cellulose content in the raw material, which is not conducive to the sensory quality of cigarettes, was relatively high.

[0049]Weigh 100kg of tobacco stems and add 0.5kg of pectinase with an activity of 20000u / g, and 1.19kg of cellulase with an activity of 4000u / g. And maintain the enzymatic conditions as follows: temperature 50°C, moisture 35%, time 4h, buffer solution to adjust pH to 4.0. After the enzymatic hydrolysis is completed, heat at 90°C and keep for 30 minutes to inactivate.

[0050] Put the enzymatic tobacco stems into the stem washing tank, wash them with 1200kg of water at 50°C for 30 minutes, squeeze them...

Embodiment 3

[0058] The tobacco stems were sampled and analyzed, and the results are shown in Table 3.

[0059] Table 3 Chemical analysis table of raw materials for production Unit: %

[0060] reducing sugar

Cellulose

protein

starch

pectin

11.5

5.9

5.9

10.7

2.9

[0061] The results of raw material analysis showed that the content of protein and starch in the raw material, which is not conducive to the sensory quality of cigarettes, was relatively high.

[0062] Add 0.72kg of protease with an activity of 10000u / g to 100kg of tobacco stem raw material, and 1.33kg of amylase with an activity of 2000u / g. And maintain the enzymatic conditions as follows: temperature 70° C., moisture 40%, 3 hours, and buffer solution to adjust the pH value to 6.0. After the enzymatic hydrolysis is completed, heat at 100°C and keep for 30 minutes to inactivate.

[0063] Put the enzymatic tobacco stems into the stem washing tank, wash them with 1500kg ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides a treatment process for manufacturing tobacco cut stems by a tobacco stem, which comprises processes of stem washing, stem storing, cut stems cutting and cut stems swelling. The treatment process is characterized by comprising the following steps: carrying out enzymolysis on a tobacco stem raw material before the stem is washed; further washing the tobacco stem after the enzymolysis; filtering and concentrating stem washing liquid; adding carbonyl diamide and monoammonium phosphate into the stem washing liquid during the concentration to ensure that Maillard reaction is performed among the carbonyl diamide and the monoammonium phosphate, and reducing sugar and other micromolecular compounds; and finally, directly adding the concentrated feed liquid into swelled cut stems, or directly applying the filtered stem washing liquid to tobacco sheet manufacture by a rolling method. In the process, lignin and other compounds are subjected to enzymolysis through pretreatment by biological enzyme before the cut stems are prepared, so that macromolecular compounds which are not in favor of sensory quality in the tobacco stem are transformed; the chemical substances which are beneficial to the tobacco are extracted as much as possible by further stem washing and are added into the tobacco cut stems after the swelling process, so that the inherent original tobacco fragrance in the tobacco stem is retained as much as possible; and the concentrated liquid and extra feed liquid are added into the tobacco cut stems after the swelling process, so that fragrance loss in the swelling process is avoided.

Description

technical field [0001] The invention relates to a tobacco processing method, in particular to a treatment process for improving the sensory quality of shredded tobacco stems and reducing the discharge of sewage in the production process into shredded tobacco stems. Background technique [0002] Tobacco stems are an important component of tobacco leaves, and after separation of stem leaves, tobacco stems accounting for about 25% of the total weight of tobacco leaves can be obtained. The types of chemical components contained in tobacco stems are basically the same as those in tobacco leaves. The shredded tobacco stems prepared by the existing technology have almost no tobacco aroma after being processed by stem washing and expansion. When the blending amount of shredded tobacco stems in the formula is large, the aroma will be insufficient and the strength will be weak during the burning and smoking process. Strong irritation and heavy miscellaneous gas, especially woody gas,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): A24B5/16
Inventor 常纪恒陈良元张彩云
Owner ZHENGZHOU TOBACCO RES INST OF CNTC
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products