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Non-electroslag remelting type clean metal ingot mould

一种金属锭、重熔的技术,应用在金属加工设备、铸锭车间、铸造熔融物容器等方向,能够解决提高成本、结晶器伤害、污染环境等问题,达到生产效率提高、节约能源、成本下降的效果

Active Publication Date: 2011-02-09
XIXIA LONGCHENG SPECIAL MATERIALS CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Harmful elements (sulfur, lead, antimony, bismuth, tin) in steel can be effectively removed by steel-slag reaction and high-temperature gasification, but re-melting steel ingots requires a lot of electric energy, which also restricts large-scale industrial production, and slag Contains a large amount of calcium fluoride, which pollutes the environment, and must be equipped with dust removal and defluorination devices
In addition, the efficiency is very low, especially the damage to the crystallizer caused by the electric arc is also very serious. A crystallizer mold can only smelt dozens of furnaces of steel by remelting in an electroslag furnace, which increases the production cost.
Ordinary ingot casting method can not achieve cleaning effect

Method used

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  • Non-electroslag remelting type clean metal ingot mould
  • Non-electroslag remelting type clean metal ingot mould
  • Non-electroslag remelting type clean metal ingot mould

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Such as figure 1 , figure 2 Shown: a non-electroslag remelting type clean metal ingot mold, set on the platen 1, including the ingot mold body 13 composed of ordinary templates and the heat preservation cap 9 arranged on the ingot mold body 13, the ingot mold The main body 13 is provided with a casting system, and the ingot mold body 13 is vertically provided with an isolation heating and heat preservation mechanism 8, and the isolation heating and heat preservation mechanism 8 divides the space inside the ingot mold body 13 into two independent cavity units 14. The mold cavity units 14 are distributed in two rows in the ingot mold body 13 . The ingot mold body 13 is composed of four vertical templates and a bottom template 2, and the vertical template is movably connected with the frame 6 arranged outside the ingot mold body 13 through a hydraulic mechanism 7 or a screw nut. The isolated heat preservation mechanism 8 is a high temperature resistant plate.

[0030] ...

Embodiment 2

[0032] Such as image 3 Shown: a non-electroslag remelting type clean metal ingot mold, including an ingot mold body 13 composed of water-cooled templates and an insulation cap 9 arranged on the ingot mold body 13, and a casting system is arranged on the ingot mold body 13, The ingot mold body 13 is vertically provided with an isolated heating and heat preservation mechanism 8, which includes a high temperature resistant plate and a strong heating component arranged inside the high temperature resistant plate, such as a voltage heating component or a gas heating component. The isolation, heating and heat preservation mechanism 8 divides the space inside the ingot mold body 13 into two independent cavity units 14 , and the cavity units 14 are distributed in two rows in the ingot mold body 13 . The ingot mold body 13 is composed of four vertical water-cooled templates and a water-cooled bottom template 2, and the vertical water-cooled template is movably connected with the frame...

Embodiment 3

[0035] Such as Figure 4Shown: a non-electroslag remelting type clean metal ingot mold, set on the platen 1, including the ingot mold body 13 composed of water-cooled formwork and the heat preservation cap 9 arranged on the ingot mold body 13, the ingot mold The main body 13 is provided with a casting system, and the ingot mold body 13 is vertically provided with an isolation heating and heat preservation mechanism 8, and the isolation heating and heat preservation mechanism 8 includes a high temperature resistant plate and a strong heating component arranged inside the high temperature resistant plate, such as a voltage heating component Or gas heating components. The two horizontally and vertically intersecting isolated heating and heat preservation mechanisms 8 divide the inner space of the ingot mold body 13 into four independent cavity units 14 , and the cavity units 14 are distributed in two rows in the ingot mold body 13 . The ingot mold body 13 is composed of four ver...

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PUM

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Abstract

The invention discloses a non-electroslag remelting type clean metal ingot mould comprising an ingot mould body and a heat preservation cap arranged on the ingot mould body; an isolation and heat insulation mechanism is vertically arranged in the ingot mould body and divides the space in the ingot mould body into a plurality of independent die cavity units; and the die cavity units are distributed in two rows in the ingot mould body. Because the isolation and heat insulation mechanism is arranged in the ingot mould body and divides the space in the ingot mould body into a plurality of independent die cavity units, most of impurities and segregates in liquid metals are enriched in the part in contact with the isolation and heat insulation mechanism in the course of directional solidification and crystallization of the liquid metals and the enriched alloy segregates and the impurities can be easily eliminated by utilizing flame or other processing methods. Thus, the transference and theelimination of the segregates and the impurities in ingots can be realized, and the purpose of purifying the ingots is reached.

Description

technical field [0001] The invention belongs to the technical field of metallurgical casting equipment, in particular to a non-electroslag remelting clean metal ingot mold. Background technique [0002] In the known technology, the electroslag furnace remelting technology was used to realize clean steel production in the past. The molten slag is contained in the copper water-cooled crystallizer, and one end of the consumable electrode is inserted into the slag. The consumable electrode, slag pool, molten metal pool, steel ingot, and bottom water tank form a loop through a short mesh wire and a transformer. During the power-on process, the slag pool emits Joule heat, which gradually melts the end of the consumable electrode, and the molten metal gathers into droplets, passes through the slag pool, falls into the crystallizer, and forms a molten metal pool, which is rapidly solidified by water cooling to form a steel ingot . In the stage of the droplet formation at the elect...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D7/06
CPCB22D7/06B22D7/064B22D7/08B22D7/102B22D9/006B22D41/01B22C9/00B22C9/065
Inventor 朱书成王希彬许少普
Owner XIXIA LONGCHENG SPECIAL MATERIALS CO LTD
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