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Method for treating and refining copper, tin, zinc and lead-containing waste residues

A refining method and waste slag technology, applied in zinc, tin, lead waste slag treatment and refining, and copper-containing fields, can solve problems such as complex process, high cost, environmental pollution, etc., achieve good economic benefits, high added value, and reduce recycling costs Effect

Active Publication Date: 2012-11-14
GRIPM ADVANCED MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The existing problems are: the four kinds of non-ferrous metal elements cannot be comprehensively recycled, the process is complicated, and the cost is high; some low-content metal elements are discarded, which cannot be recycled and recycled, and cause environmental pollution
In addition, some small places use cupolas to add coke to open-air smelting to recover waste slag. This process is an outdated process that seriously pollutes the environment and is explicitly prohibited by the state.

Method used

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  • Method for treating and refining copper, tin, zinc and lead-containing waste residues
  • Method for treating and refining copper, tin, zinc and lead-containing waste residues
  • Method for treating and refining copper, tin, zinc and lead-containing waste residues

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Effect test

Embodiment 1

[0021] Table 1 shows the amount of waste slag in a smelter from 2006 to 2008. The waste slag is lumpy and granular, and the total content of copper, tin, zinc, and lead is about 6-8%. About 800kg of valuable metals can be recovered per ton. Calculated at 60,000 yuan, the annual recovery value is nearly 50,000 yuan.

[0022] Table 1 Amount of waste residue in a smelter from 2006 to 2008

[0023]

[0024] The above-mentioned waste slag containing copper, tin, zinc, and lead is treated and refined, and the waste slag is used to prepare copper-based metal powder. The process flow chart is as follows figure 1 As shown, the method steps are as follows:

[0025] (1) Take 500kg of waste slag from the above-mentioned smelter. The waste slag is roughly broken by PE-150×250 jaw crusher. reach 0.01-2mm, and then use the 6-S shaker, using water as the medium, to separate the metal material and waste slag by gravity separation, and the amount of the separated metal material is 48kg;

...

Embodiment 2

[0035] The tin-copper waste slag of a smelter is in the form of lumps, containing only two elements of copper and tin, and the total content of valuable metals is about 12%.

[0036] The above-mentioned copper and tin-containing waste residues are treated and refined, and the waste residues are used to prepare copper-based metal powder. The process flow chart is as follows figure 1 As shown, the method steps are as follows:

[0037] (1) Take 500kg of waste slag from the above-mentioned smelter. The waste slag is roughly broken by PE-150×250 jaw crusher. When it reaches 0.01-2mm, use the 6-S shaker, use water as the medium, and separate the metal material and waste slag by gravity separation. The amount of metal material separated is 63kg;

[0038] (2) Dehydrate the metal material separated in step (1) with a centrifuge, then vacuum-dry it, and melt it in a 150kg intermediate frequency induction furnace. Phosphor copper 0.2kg is reduced and deoxidized, and the slag is removed...

Embodiment 3

[0045] The copper-zinc waste slag of a foundry only contains two elements, copper and zinc, and the total content of valuable metals is about 6%.

[0046] The above-mentioned waste residue containing copper and zinc is treated and refined, and the waste residue is used to prepare copper-based metal powder. The process flow chart is as follows figure 1 As shown, the method steps are as follows:

[0047] (1) Take 500kg of waste slag from the above-mentioned foundry. The waste slag is roughly broken by PE-150×250 jaw crusher. When it reaches 0.01-2mm, use the 6-S shaker, use water as the medium, and separate the metal material and waste slag by gravity separation. The amount of metal material separated is 34kg;

[0048] (2) Dehydrate the metal material separated in step (1) with a centrifuge, then vacuum-dry it, and melt it in a 150kg intermediate frequency induction furnace. 0.2kg of charcoal is reduced and deoxidized, and the slag is removed to make a master alloy. The compos...

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Abstract

The invention discloses a method for treating and refining copper, tin, zinc and lead-containing waste residues, which belongs to the technical fields of waste residue treatment and metal recovery. The method comprises the following steps of: performing primary crushing on the waste residues by adopting a jaw crusher, performing fine crushing on the waste residues by using a high-speed crusher, and reselecting and separating metal materials and waste slag out by utilizing a shaker and taking water as a medium; dehydrating and vacuum-drying the metal materials, smelting the metal materials by adopting an intermediate frequency induction furnace, and adding a slag forming constituent and a deoxidizer to purify the metal materials to prepare a master alloy; burdening specific metal elements according to the components of copper-based metal powder, and atomizing the smelted alloy by using high-pressure water; and performing the steps of dehydration, vacuum-drying or hydrogen reduction, grading and blended packaging to prepare the copper-based metal powder. The method reduces the recovery cost of the waste residues as the metal elements consisting of copper, tin, zinc and lead in the involved waste residues are comprehensively utilized without independent separation, and is environmentally-friendly and energy saving; and the prepared copper-based metal powder product has high additional value and good economic benefits.

Description

technical field [0001] The invention belongs to the technical field of waste slag treatment and metal recovery, in particular to a method for treating and refining waste slag containing copper, tin, zinc and lead. Background technique [0002] In the production of copper, tin, zinc, lead smelters, casting and other enterprises, a large amount of waste slag will be produced. This kind of waste slag often contains one or more of copper, tin, zinc, lead metal elements, and the highest content can reach 20%, it is very necessary to adopt a reasonable process to recover the valuable metals. [0003] At present, the combination of wet method and fire method is mainly used in China to separate several valuable metal elements. The existing problems are: the four non-ferrous metal elements cannot be comprehensively recycled, the process is complicated, and the cost is high; some low-content metal elements are discarded, which cannot be recycled and recycled, and causes environmental...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B7/04
CPCY02P10/20
Inventor 张敬国张景怀汪礼敏杨中元
Owner GRIPM ADVANCED MATERIALS CO LTD