Surface-coated cutting tool with hard coating layer having excellent abrasion resistance

A cutting tool and surface coating technology, applied in the field of surface-coated cutting tools made of tungsten carbide-based cemented carbide, can solve the problems such as the easy occurrence of defects in the cutting edge, achieve increased resistance, prolonged life, and excellent cutting performance Effect

Inactive Publication Date: 2011-05-11
MITSUBISHI MATERIALS CORP
View PDF8 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The current situation is as follows: In recent years, the FA of cutting processing equipment is very remarkable, and there are strong demands for cutting labor saving, energy saving, cost reduction, and even high efficiency. There is a tendency for more efficient heavy-duty cutting such as depth, but there are no special problems when cutting various steels or cast irons under normal conditions in the above-mentioned conventional coated tools, but it is used to apply large intermittent to the cutting edge. During intermittent heavy cutting with high impact loads, the cutting edge is likely to be chipped, and due to this reason, the service life is reached in a relatively short period of time.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Surface-coated cutting tool with hard coating layer having excellent abrasion resistance
  • Surface-coated cutting tool with hard coating layer having excellent abrasion resistance
  • Surface-coated cutting tool with hard coating layer having excellent abrasion resistance

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] WC powder, TiC powder, VC powder, TaC powder, NbC powder, Cr 3 C 2 Powder, and Co powder, these raw material powders are compounded into the compounding composition shown in Table 1, and wet mixed with a ball mill for 72 hours and dried, then extruded into a compact with a pressure of 100MPa, in a vacuum of 6Pa, at a temperature of: The green compact was sintered at 1400°C for 1 hour. After sintering, the blade was honed with R: 0.03 to form a WC-based cemented carbide tool base 1- 10.

[0064] [Table 1]

[0065]

[0066] Next, in the state where the above-mentioned tool substrates 1 to 10 were ultrasonically cleaned in acetone and dried, they were mounted on figure 1 In the shown ion plating device using a pressure gradient Ar plasma gun, metal Ti is installed as an evaporation source, and first, the device is exhausted to maintain a temperature of 1.0×10 -3 In a vacuum below Pa, after heating the inside of the device to 240-400°C with a heater, introduce Ar gas...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to view more

Abstract

The invention provides a surface-coated cutting tool with a hard coating layer having excellent abrasion resistance, wherein the hard coating layer has excellent abrasion resistance in intermittent re-cutting process. According to the invention, the base surface of a WC base cemented carbide tool is subject to physical vapor deposition to form a hard coating layer of a surface-coated cutting tool made of TiN layer. The height of the TiN layer is equal to that of an average layer. The TiN layer is made of elongated plate-shaped TiN crystalline grains, which grows along the vertical direction relative to the base surface of the tool. In addition, when the TiN crystalline grain structure of the horizontal section of the TiN layer with a height of 0.1 mu m is observed, the occupied area ratio of the elongated plate-shaped TiN crystalline grains with the short side thereof 5 -100 nm and the aspect ratio of 3 or more to the entire horizontal cross-sectional area is more than 30 %.

Description

technical field [0001] The present invention relates to a surface-coated cutting tool (hereinafter referred to as a coated tool) made of tungsten carbide (hereinafter referred to as WC)-based cemented carbide. According to the hard coating layer, it grows in the vertical direction relative to the surface of the tool substrate. The long and flat TiN grain structure exhibits excellent fracture resistance even when used under severe cutting conditions such as interrupted heavy cutting, and realizes a long life of the cutting tool. Background technique [0002] In general, known sheathing tools include inserts that are detachably attached to the tip of a turning tool for use in turning of workpieces such as various steels and cast irons, or inserts that are detachably attached and used in An insert type end mill that performs cutting in the same way as a solid end mill, such as face cutting, grooving, and shoulder processing. [0003] And, widely known as clad tool has the clad...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/06C23C14/32
Inventor 田中耕一高冈秀充
Owner MITSUBISHI MATERIALS CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products