Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Vitrified micro bubble composite rock wool fireproof insulating plate and manufacturing method thereof

A fire-proof insulation board and vitrified micro-bead technology, which is applied in the directions of heat preservation, fire prevention, building components, etc., can solve the problems of cumbersome construction process, containing toxic substances, poor environmental protection performance, etc. The effect of increasing the fire rating

Inactive Publication Date: 2011-07-13
李明军
View PDF7 Cites 14 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the structural walls of domestic high-rise buildings generally use rock wool, glass wool, polystyrene foam boards, polystyrene boards (EPX), extruded boards (XPS) and other polyurethane foam boards as thermal insulation and fireproof materials. Rock wool has a layered structure and cannot be directly used for external wall insulation. Although inorganic materials have fire resistance, the insulation performance is poor and the construction process is cumbersome.
Polystyrene board (EPX) contains toxic substances and has poor environmental performance
Due to the lack of good thermal insulation and fireproof materials, fires frequently occur. Therefore, it has become an important subject of research in this field to develop a new type of fireproof insulation board with good fireproof performance and safe use.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Vitrified micro bubble composite rock wool fireproof insulating plate and manufacturing method thereof
  • Vitrified micro bubble composite rock wool fireproof insulating plate and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] This embodiment is a vitrified microbead composite rock wool fireproof insulation board, its structure is as follows figure 1 , The vitrified microbead composite rock wool fireproof insulation board is a seven-layer structural board with the rock wool board as the base layer, and the vitrified microbead layer 3 is consolidated on the outer surface of the rock wool board 4 . The upper surface of the vitrified bead layer 3 is consolidated with an alkali-resistant mesh cloth layer to form an upper alkali-resistant mesh cloth layer 2 . The lower surface of the vitrified bead layer 3 is also consolidated with an alkali-resistant mesh cloth layer to form the lower alkali-resistant mesh cloth layer 8, and the two layers of alkali-resistant mesh cloth layers 2 and 8 use a special sewing machine and a mesh cloth connecting line 6. The rock wool board 4, the vitrified bead layer 3 and the upper and lower alkali-resistant mesh cloth layers are sewn together to form a connection re...

Embodiment 2

[0043] A method for making vitrified bead rock wool fireproof and thermal insulation composite board, which is carried out according to the following steps

[0044] ⑴Preparation of vitrified microbead insulation slurry, the weight ratio is: cement 42.5R150kg, vitrified microbeads 125kg, Wacker dispersible rubber powder 10kg, hydroxypropyl methylcellulose 2.5kg, Wacker phobic Water silicone 2.0kg, Class II fly ash 50kg, PP fiber 0.7kg, ash calcium 30kg, the water-cement ratio of the slurry is 1:1.2.

[0045] The particle size of vitrified microbeads is 0.5-1.5㎜, the bulk density is 80-120kg / m3, the thermal conductivity is 0.028-0.048w / m.k, the vitrification rate of beads is more than 95%, the water absorption rate is less than 35%, and the refractoriness is 1280℃~1360℃, operating temperature 800℃;

[0046] ⑵. Select the finished hydrophobic rock (mineral) wool board, which requires density ≥ 150㎏ / m3, width 600㎜, length 1200㎜, thickness 50㎜ as the substrate, and coat the top, b...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
compressive strengthaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention provides internal and external wall fireproof insulating plates, and particularly relates to a vitrified micro bubble composite rock wool fireproof insulating plate and a manufacturing method thereof. In the vitrified micro bubble composite rock wool fireproof insulating plate, a rock wool plate is used as a base layer; a vitrified micro bubble layer, an alkaline-resistance mesh cloth layer, a vitrified micro bubble surface layer and a vitrified micro bubble bottom layer are solidified on the outer surface of the base layer; a plurality of laminar structures are solidified into a whole; and a groove is formed on the surface of the vitrified micro bubble bottom layer. The preparation method comprises the following steps: preparing vitrified micro bubble insulating slurry, and applying a layer of interface mortar on the upper surface, the lower surface and the periphery of a rock wool plate; uniformly applying the vitrified micro bubble slurry on the upper surface and the lower surface of the rock wool plate to form an upper vitrified micro bubble bottom layer and a lower vitrified micro bubble bottom layer; respectively bonding and paving two alkaline-resistance mesh clothes on the applied upper and lower vitrified micro bubble bottom layers, and sewing the upper and lower vitrified micro bubble bottom layers together; applying hydrophobic vitrified micro bubble mortar on the alkaline-resistance mesh cloths once again to form an upper vitrified micro bubble surface layer and a lower vitrified micro bubble surface layer; and forming a slot on the lower vitrified micro bubble surface layer. The vitrified micro bubble composite rock wool fireproof insulating plate is used for external wall insulation and fireproofing, can achieve the A-level fireproof requirement, and accords with high-rise building insulation and fireproof standards in China.

Description

technical field [0001] The invention relates to a fire-proof and heat-preservation board used for interior and exterior walls in the construction field, in particular to a vitrified microbead composite rock wool fire-proof and heat-preservation board and a manufacturing method thereof. Background technique [0002] At present, the structural walls of domestic high-rise buildings generally use rock wool, glass wool, polystyrene foam boards, polystyrene boards (EPX), extruded boards (XPS) and other polyurethane foam boards as thermal insulation and fireproof materials. Rock wool has a layered structure and cannot be directly used for external wall insulation. Although inorganic materials have fire resistance, their thermal insulation performance is poor and the construction process is cumbersome. Polystyrene board (EPX) contains toxic substances and has poor environmental performance. Due to the lack of better heat preservation and fireproof materials, fires occur frequently....

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): E04B1/80E04B1/94E04F13/075C04B28/00
Inventor 李明军
Owner 李明军
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products