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Method for preparing anhydrous alcohol

An anhydrous ethanol and ethanol fermentation technology, applied in chemical instruments and methods, preparation of hydroxyl compounds, preparation of organic compounds, etc., can solve the problems of restricting the development of anhydrous ethanol, high cost, and large amount of gas permeable membranes used

Active Publication Date: 2013-11-20
安徽中粮生化燃料酒精有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] When preparing absolute ethanol by gas permeation, the cost of using a gas permeable membrane that meets specific requirements is high, and in the above method, the amount of gas permeable membrane used is relatively large, thus limiting the development of gas permeation to prepare absolute ethanol

Method used

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  • Method for preparing anhydrous alcohol

Examples

Experimental program
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Effect test

preparation example Construction

[0020] According to the method for preparing dehydrated alcohol provided by the invention, the method may further comprise the steps:

[0021] (1) under the condition of vacuum distillation, the ethanol fermentation mash is distilled to obtain the first gas phase product and distillation raffinate;

[0022] (2) cooling the first gas-phase product, and performing gas-liquid separation to obtain the first aqueous ethanol solution and the second gas-phase product;

[0023] (3) heating and vaporizing the first aqueous ethanol solution to obtain a third gas phase product;

[0024] (4) Under the gas membrane separation condition, the third gas phase product is permeated and separated by a gas permeable membrane, and anhydrous ethanol gas and residual gas are recovered.

[0025] Wherein, the vacuum distillation has no special dependence on equipment, and can be carried out using various known gas-liquid mass transfer equipment capable of completing vacuum distillation. In order to b...

preparation example

[0062] This preparation example is used to prepare ethanol fermentation mash.

[0063] 100 parts by weight of corn were pulverized to obtain a pulverized product with an average particle diameter of 1500 microns, and the pulverized product was mixed with 220 parts by weight of water to obtain a starch slurry. At 50° C., the obtained starch slurry was mixed with α-amylase (purchased from Novozymes) to obtain a mixture, and the pH value of the mixture was adjusted to 5, and kept for 50 minutes to obtain an enzymatic hydrolysis product. Wherein, 20 enzyme activity units of α-amylase are added according to the dry weight per gram of the pulverized product. Lower the temperature of the enzymatic hydrolyzate to 33°C, and inoculate 10 5 Alcoholic yeast with colony-forming units (Anqi super Saccharomyces cerevisiae high active dry yeast, Hubei Angel Yeast Co., Ltd.), the resulting mixture was stirred and cultured in a fermenter at 33°C for 65 hours to obtain ethanol fermentation mash...

Embodiment 1

[0065] use figure 1 In the process flow shown, the ethanol fermentation mash obtained in the preparation example is heated to 67° C. in a heat exchanger, and the feed is fed from the feed port of the F1 type valve tower. In the F1 type valve tower, the number of theoretical plates is 24. The pressure at the top of the tower is 0.035MPa, the temperature is 60°C, the pressure at the bottom of the tower is 0.05MPa, and the temperature is 80°C. The number of theoretical plates between the feed inlet and the bottom of the tower accounts for the total number of theoretical plates in the F1 type float valve tower 90% of the board count. The gas distilled from the top of the tower is the first gas phase product. The distillation raffinate is extracted and heated to 90°C, and then returned to the bottom of the F1 valve tower for flash vaporization.

[0066] Condensing the first gaseous product above in a heat exchanger, the temperature at the outlet of the first gaseous product in th...

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Abstract

The invention discloses a method for preparing anhydrous alcohol, which includes the following steps: (1) under the condition of vacuum distillation, distilling alcohol fermented liquor to obtain a first gaseous-phase product and distilled residual liquid; (2) cooling the first gaseous-phase product, and conducting gas-liquid separation to obtain first alcohol aqueous solution and a second gaseous-phase product; (3) heating and gasifying the first alcohol aqueous solution to obtain a third gaseous-phase product; and (4) under the condition of gaseous film separation, conducting permeation and separation on the third gaseous-phase product by using a gas permeable membrane, and recovering to obtain anhydrous alcohol gas and residual gas. In the method, by firstly conducting the gas-liquid separation before the permeation and separation of gas containing ethanol, components with boiling points lower than the boiling point of the ethanol in the gas are separated out, and then the ethanol is permeated and separated after the ethanol is gasified, so as to improve the production efficiency of the gas permeable membrane, and reduce the usage amount of the gas permeable membrane.

Description

technical field [0001] The invention relates to a method for preparing absolute ethanol. Background technique [0002] As we all know, wheat, corn, sorghum, potato, molasses, or plant fiber can be used as raw materials to prepare ethanol that can be used as vehicle fuel through fermentation. Therefore, in the context of the current depletion of petroleum resources, it is of great economic and social value to vigorously develop the fermentation ethanol production process. [0003] However, since ethanol and water can form an azeotrope, usually only ethanol with a maximum concentration of 95% by mass can be obtained in the fermentation ethanol production process, which cannot meet the requirements of vehicle fuel. Therefore, it is necessary to further prepare absolute ethanol. [0004] At present, most domestic production of anhydrous ethanol uses rectification towers to distill and dehydrate hydrous ethanol. However, it is difficult to dehydrate with ordinary distillation m...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C31/08C07C29/80
Inventor 邓洲杨冬石飞虹周友超周勇
Owner 安徽中粮生化燃料酒精有限公司