Environment-friendly steel wire drawing lubricating agent and production method thereof

An environmentally friendly, drawing lubricant technology, used in the field of grease, can solve the problems of easy scars on the surface of the steel wire, easy to cause dermatitis or allergies, rapid loss of wire drawing dies, etc., to improve extreme pressure and anti-wear performance and economy. , excellent thermal stability, good cooling effect

Active Publication Date: 2012-05-02
辽宁海华科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1) The shelf life of the product is short, the rust resistance is poor, the long-term stratification, the emulsification property declines linearly with the long storage time, and the problem of easy corruption and deterioration
[0005] 2) Lubricity, large drawing resistance, easy to have scars on the surface of the drawn steel wire, fast loss of the drawing die
[0006] 3) The lubricant will inevitably come into contact with the operator's skin during use, which may easily cause dermatitis or allergies and other injuries
[0007] 4) Adding toxic and harmful chemical substances to the environment increases the pressure of non-toxic post-processing and causes certain environmental pollution

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Environmentally friendly long-life steel wire drawing lubricant, including the following components blended by weight percentage:

[0040] Base Oil Trimethylolpropane Trioleate 5.0%,

[0041] Emulsifier Di-isooctyl sulfonate sodium 12%,

[0042] Alkyl polyethylene glycol modified ether 3.0%,

[0043] Alkali reserve agent Triethanolamine 5.0%,

[0044] Extreme pressure and antiwear agent Ultra-basic value synthetic calcium sulfonate 3.0%,

[0045] Highly active sulfurized olefin 0.4%,

[0046] Water Dispersible Branched Succinate 6.0%,

[0047] Water-soluble rust inhibitor Thixotropic calcium sulfonate rust inhibitor 4.24%,

[0048] Water-based ashless rust inhibitor 1.06%,

[0049] Coupler Diethylene glycol butyl ether 0.01%,

[0050] Defoamer Acrylate non-silicon composite defoamer 0.01%,

[0051] Fungicide 101 Hexahydrotriazine derivative fungicide 0.01%,

[0052] Distilled water 60.27%;

[0053] The prod...

Embodiment 2

[0059] Environmentally friendly long-life steel wire drawing lubricant, including the following components blended by weight percentage:

[0060] Base Oil Trimethylolpropane Trioleate 7.5%,

[0061] Emulsifier Di-isooctyl sulfonate sodium 15.6%,

[0062] Alkyl polyethylene glycol modified ether 3.9%,

[0063] Alkali reserve agent Triethanolamine 7.5%,

[0064] Extreme pressure and antiwear agent Ultra basic value synthetic calcium sulfonate 4.5%,

[0065] Highly active sulfurized olefin 0.6%,

[0066] Water dispersed branched succinate 9.0%,

[0067] Water-soluble rust inhibitor Thixotropic calcium sulfonate rust inhibitor 5.44%,

[0068] Water-based ashless rust inhibitor 1.36%,

[0069] Coupler Diethylene glycol butyl ether 0.02%,

[0070] Defoamer Acrylate non-silicon composite defoamer 0.02%,

[0071] Fungicide 101 Hexahydrotriazine derivative fungicide 0.02%,

[0072] Distilled water 44.54%;

[0073] The pr...

Embodiment 3

[0075] Environmentally friendly long-life steel wire drawing lubricant, including the following components blended by weight percentage:

[0076] Base Oil Trimethylolpropane Trioleate 10.0%,

[0077] Emulsifier Di-isooctyl sulfonate sodium 19.2%,

[0078] Alkyl polyethylene glycol modified ether 4.8%

[0079] Alkali reserve agent Triethanolamine 8.0%,

[0080] Extreme pressure and antiwear agent Super basic value synthetic calcium sulfonate 6.0%,

[0081] Highly active sulfurized olefin 0.8%,

[0082] Water Dispersible Branched Succinate 12.0%,

[0083] Water-soluble rust inhibitor Thixotropic calcium sulfonate rust inhibitor 6.64%,

[0084] Water-based ashless rust inhibitor 1.66%,

[0085] Coupler Diethylene glycol butyl ether 0.03%,

[0086] Defoamer Acrylate non-silicon composite defoamer 0.03%,

[0087] Fungicide 101 Hexahydrotriazine derivative fungicide 0.03%,

[0088] Distilled water 30.81%;

[008...

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Abstract

The invention relates to the field of lubricating grease, in particular to an environment-friendly steel wire drawing lubricating agent and a production method thereof. The lubricating agent is prepared by blending the following components in percentage by weight: 5.0 to 10 percent of base oil, 15 to 24 percent of emulsifier, 5.0 to 8.0 percent of alkaline reserve agent, 9.4 to 18.8 percent of extreme pressure antiwear agent, 5.3 to 8.3 percent of water soluble antirust agent, 0.01 to 0.03 percent of coupling agent, 0.01 to 0.03 percent of defoaming agent, 0.01 to 0.03 percent of bacteriacideand 30.81 to 60.27 percent of distilled water. The total percentage of the components is 100 percent. Compared with the prior art, the components do not react with the steel wire substrates; the antirust performance, defoaming performance and biostability are high; the deterioration in storage and use is slow, and the service life is long; and environment pollution is avoided and waste liquid canbe treated easily.

Description

technical field [0001] The invention relates to the field of lubricating grease, in particular to an environment-friendly steel wire drawing lubricant and a production method thereof. Background technique [0002] In recent years, the drawing processing technology of stainless steel wire, stainless steel fine wire, stainless steel ultra-fine wire, and stainless steel high-speed wire drawing has developed rapidly, which requires the continuous updating of the matching metalworking fluid. The development trend of metalworking fluids is towards the water-based type, especially synthetic fluids and semi-synthetic fluids. Because of their good cooling properties, the use of steel wires in the metal drawing process is an essential link to obtain good surface properties. Lubricants reduce drawing friction and improve product quality. [0003] At present, most of the lubricants used in wire drawing lubricants on the market are oil-soluble. By increasing the solubility of oil-solubl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10M177/00C10N40/24
Inventor 田微张晓芳吕焕明杜尚君刘鹏崔阳王庆日张引赵丽李明慧
Owner 辽宁海华科技股份有限公司
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