Energy-saving environment friendly production method of concrete lining segment

A production method and lining segment technology, which is applied in the field of energy-saving and environment-friendly production of concrete lining segments, can solve the problems of high noise, shortened service life, heat loss, etc.

Active Publication Date: 2012-07-04
中铁八局集团第七工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

①Because there is a lot of condensed water, even if the condensed water is recycled, it also absorbs heat and causes heat energy to be lost
② Due to the high humidity in the maintenance space, it has a serious impact on the corrosion of the mold, resulting in a shortened service life of the mold
③Due to the long-term high humidity and condensed water environment, the equipment and sensors in the maintenance space are affected by it, the service life is severely shortened, and failures are frequent
④Using steam curing, in the curing space, because the steam outlet is arranged as a "point port", the local temperature is high, resulting in high local temperature of the concrete segment and quality defects, that is, insufficient heating uniformity
⑤Using steam curing, the condensed water formed on the top of the curing space drops to the concrete surface of the segment,

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0113] An energy-saving and environment-friendly production method for concrete lining segments, comprising the following steps:

[0114] 1. Steel bar processing and forming

[0115] Rebar cutting, bending, and welding to form the skeleton are all completed by fully automatic rebar processing equipment. Steel frame welding adopts CO 2 Gas shielded welding, symmetrical skip welding method, qualified steel skeletons must be well marked and stacked in categories, and the number of stacked layers shall not exceed 6 layers.

[0116] 2. Reinforcement into the mold

[0117] After the formwork is cleaned, the corresponding formwork model is molded into the corresponding steel skeleton and corrected. The protection layer pads of the reinforced skeleton shall be arranged in a quincunx-shaped staggered manner, and the set quantity shall be 4 pieces per square meter. When the skeleton is put into the formwork, ensure that the reinforcement shall not be in contact with the formwork, be...

Embodiment 2

[0146] The second energy-saving and environment-friendly production method of concrete lining segments comprises the following steps:

[0147] 1. Steel bar processing and forming

[0148] Rebar cutting, bending, and welding to form the skeleton are all completed by fully automatic rebar processing equipment. Steel frame welding adopts CO 2 Gas shielded welding, symmetrical skip welding method, qualified steel skeletons must be well marked and stacked in categories, and the number of stacked layers shall not exceed 6 layers.

[0149] 2. Reinforcement into the mold

[0150] After the formwork is cleaned, the corresponding formwork model is molded into the corresponding steel skeleton and corrected. The protection layer pads of the reinforced skeleton shall be arranged in a quincunx-shaped staggered manner, and the set quantity shall be 4 pieces per square meter. When the skeleton is put into the formwork, ensure that the reinforcement shall not be in contact with the formwor...

Embodiment 3

[0179] A third energy-saving and environment-friendly production method for concrete lining segments, comprising the following steps:

[0180] 1. Steel bar processing and forming

[0181] Rebar cutting, bending, and welding to form the skeleton are all completed by fully automatic rebar processing equipment. Steel frame welding adopts CO 2 Gas shielded welding, symmetrical skip welding method, qualified steel skeletons must be well marked and stacked in categories, and the number of stacked layers shall not exceed 6 layers.

[0182] 2. Reinforcement into the mold

[0183] After the formwork is cleaned, the corresponding formwork model is molded into the corresponding steel skeleton and corrected. The protection layer pads of the reinforced skeleton shall be arranged in a quincunx-shaped staggered manner, and the set quantity shall be 4 pieces per square meter. When the skeleton is put into the formwork, ensure that the reinforcement shall not be in contact with the formwor...

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PUM

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Abstract

The invention discloses an energy-saving environment friendly production method of a concrete lining segment. The energy-saving environment friendly production method comprises the following step of: carrying out dry-wet-heat curing on concrete after pouring, wherein the dry-wet-heat curing is finished in a sealed curing kiln and comprises four stages of static curing, heating, constant temperature keeping and temperature reducing. According to the energy-saving environment friendly production method of the concrete lining segment, disclosed by the invention, all procedures are connected closely and smoothly, wherein the dry-wet-heat curing directly ensures large shortening of curing time because of creation of a technical method, and compared with a traditional steam curing of keeping the constant temperature for 4h and total curing time of 8-10h, the energy-saving environment friendly production method disclosed by the invention has the advantage that the speed is largely accelerated, in addition, standing temperature reduction ensures that segment concrete is secondarily cured and is fully reduced in temperature, thus a quality defect due to an inner stress is avoided, the quality of products is improved, and good support is provided for long-term safe usage of the concrete lining segment.

Description

technical field [0001] The invention belongs to the technical field of concrete lining segment prefabrication, in particular to an energy-saving and environment-friendly production method of concrete lining segment. Background technique [0002] At present, domestic and foreign segment prefabrication technologies mainly include fixed mold method and assembly line method. [0003] The characteristics of the fixed mold method are: the position of the mold is relatively fixed; the concrete is poured by lifting equipment with a concrete hopper; the concrete is compacted by vibrating rods; Directly into the pool for maintenance or spray maintenance; daily production cycle 1-2 times. [0004] The characteristics of the assembly line method are: according to the process flow, the positions of each operation process are fixed; the mold flows regularly on the production line according to the beat to form an assembly line; concrete is poured using lifting equipment and a concrete hop...

Claims

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Application Information

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IPC IPC(8): B28B11/24
Inventor 张军庄洋米骥德杨长岭雷勇张家均于明杨先凤陈健雷霆卢冬鲜
Owner 中铁八局集团第七工程有限公司
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