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Porous silica ceramic with double layers of pores and preparation method thereof

A technology of porous silica and nano-silica, which is applied in the field of porous silica ceramics and its preparation, can solve the problems of poor damage resistance, high maintenance cost, and short replacement cycle, and achieve high compressive strength, mechanical Good performance and high porosity

Inactive Publication Date: 2012-07-04
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As a traditional heat insulation material, ceramic tiles have the disadvantages of poor damage resistance, high brittleness, short replacement cycle and high maintenance cost.

Method used

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  • Porous silica ceramic with double layers of pores and preparation method thereof
  • Porous silica ceramic with double layers of pores and preparation method thereof
  • Porous silica ceramic with double layers of pores and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Weigh 100 parts of liquid tert-butanol, 20 parts of monomeric acrylamide, 2 parts of N-N' methylenebisacrylamide, and 2 parts of citric acid, mix and stir them to prepare a premixed solution for future use. Weigh 15g of nano-silica powder, 100ml of premix, and mill for 4 hours in a planetary ball mill; take out the slurry, add 3ml of initiator ammonium persulfate per 20ml of slurry, catalyst N,N,N'N'-tetramethylethylenedi 3 drops of amine, stirred evenly and poured into the plexiglass mold, shaking manually to remove possible pores; standing for 0.5min to solidify, and 12 hours in a drying oven at 50°C, tert-butanol volatilized to form pores. The obtained green body was scanned and analyzed by figure 1 It can be seen that the prepared porous silica contains double-level pores, and the pore size distribution is uniform; it can be seen that small pores are evenly distributed on the pore walls of the large pores. Cross-linked material filling; such as figure 2 , and con...

Embodiment 2

[0033] Weigh 100 parts of liquid tert-butanol, 20 parts of monomeric acrylamide, 2 parts of N-N' methylenebisacrylamide, and 2 parts of citric acid, mix and stir them to prepare a premixed solution for future use. Weigh 15g of nano-silica powder, 100ml of premix, and mill for 4 hours in a planetary ball mill; take out the slurry, add 3ml of initiator ammonium persulfate per 20ml of slurry, catalyst N,N,N'N'-tetramethylethylenedi 3 drops of amine, stirred evenly and poured into the plexiglass mold, shaking manually to eliminate possible pores; standing for 0.5min to solidify, 12 hours in a 50°C drying oven, tert-butanol volatilized to form pores; sintering in a high-temperature furnace, heat preservation at 600°C Exclude monomers and other organic matter for 30 minutes, and finally sinter at 1100°C and hold for 2 hours to prepare porous silica ceramics with double-layer pores. The relevant properties are shown in Table 1.

Embodiment 3

[0035] Weigh 100 parts of liquid tert-butanol, 20 parts of monomeric acrylamide, 2 parts of N-N' methylenebisacrylamide, and 2 parts of citric acid, mix and stir them to prepare a premixed solution for future use. Weigh 15g of nano-silica powder, 100ml of premix, and mill for 4 hours in a planetary ball mill; take out the slurry, add 3ml of initiator ammonium persulfate per 20ml of slurry, catalyst N,N,N'N'-tetramethylethylenedi Amine, stir evenly and pour into the plexiglass mold, shake manually to remove possible pores; let it stand for 0.5min to solidify, and put it in a drying oven at 50°C for 12 hours, tert-butanol volatilizes to form pores; sinter in a high-temperature furnace, and keep it warm for 30min at 600°C Exclude organic matter such as monomers, and finally sinter at 1150°C and hold for 2 hours to prepare porous silica ceramics with double-layer pores. The relevant properties are shown in Table 1.

[0036] The resulting product was scanned and analyzed by image...

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Abstract

The invention discloses a porous silica ceramic with double layers of pores and a preparation method thereof. Nano-silica extracted from fly ash is adopted as material to be sintered under 1050 DEG C to 1150 DEG C by adopting a tert-butyl alcohol-based gel injection molding process. The invention has the advantages of simple method, low product density, high porosity, high strength and uniform pore diameter distribution, the material source is environment-friendly, and energy consumption can be reduced.

Description

technical field [0001] The invention belongs to a ceramic composition characterized by components, in particular to a porous silicon dioxide ceramic with double-level pores and a preparation method thereof. Background technique [0002] With the rapid development of my country's space industry, the requirements for lightweight thermal protection materials that are resistant to high-temperature gas erosion on the outer layers of spacecraft and other carriers are getting higher and higher. Taking a hypersonic vehicle as an example, except for the highest temperature areas such as the nose cone and flange, other parts can use large-area heat insulation materials. As a traditional heat insulation material, ceramic tiles have the disadvantages of poor damage resistance, high brittleness, short replacement cycle and high maintenance cost. Therefore, it is more important to develop thermal protection materials with light weight, heat insulation and good thermal shock resistance. ...

Claims

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Application Information

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IPC IPC(8): C04B38/00
Inventor 徐海刘家臣郝瑞华侯振光董学
Owner TIANJIN UNIV