Pouring material and single-iron notch blast furnace iron storage type tapping main channel using same

A technology of castables and blast furnaces, which is applied in the field of improving the structure and formula of castables for iron storage type tapping main channels of single taphole blast furnaces. The effect of service life, improving economic benefits and saving material costs

Active Publication Date: 2012-07-11
CHANGXING MINGTIAN FURNACE CHARGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A certain amount of molten iron is stored in the main ditch. When tapping, the molten iron falls and impacts at the iron drop point to form a gyration, making this part the main part of the main ditch wear. When repairing is required, the iron drop point of the main ditch is often worn more large, but the second half of the main ditch wears very little, and the working layer that can be used in the second half can only be broken, and then the main ditch is repaired as a whole. The consumption of refractory materials has more than doubled, and the falling iron point The accumulation of iron slag is serious, and workers often need to push the slag, which greatly increases the labor intensity. In the later period of use, due to the wear and tear of the main groove, there are potential safety hazards for workers when working
When the design and manufacture are finished baking, the castable starts to exhaust and drain. Since the gas and moisture can only be discharged through the very few micropores of the castable, the temperature can only be raised slowly. If the baking is not done properly, the temperature will be raised quickly, and the gas and moisture will not be discharged in time. , can easily cause the main groove to burst
When the main ditch is repaired at high temperature, the castable will exhaust and drain quickly when it encounters high temperature. If the castable does not have time to discharge the gas and moisture in time, it is also prone to cracks or even burst. The completion of the repair work on time caused the blast furnace to be late in tapping, which adversely affected the normal production of the blast furnace. At the same time, the cracks in the main groove also caused safety hazards

Method used

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  • Pouring material and single-iron notch blast furnace iron storage type tapping main channel using same
  • Pouring material and single-iron notch blast furnace iron storage type tapping main channel using same

Examples

Experimental program
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Effect test

Embodiment 1

[0020] The formula of castable for single taphole blast furnace iron storage type tapping main ditch includes the first half (ie: the first half of the iron drop point) and the second half (ie: the second half of the main ditch), and the first half and the second half use Different formulas, the mass ratio of each component in the first half is: brown corundum or dense corundum: 42 parts, silicon carbide: 28 parts, white corundum: 16 parts, α-Al 2 o 3 : 5 parts, silica powder: 2 parts, spherical pitch: 5 parts, metal silicon powder: 3 parts, chromium oxide: 0.2 parts, boron nitride: 0.6 parts, nano-silicon aluminum gel powder: 1.2 parts, pure calcium aluminate Cement: 2 parts, organic fiber: 0.1 part, metal aluminum powder: 0.1 part, rubidium hydroxide: 0.1 part, first composite additive: 2 parts; the mass ratio of each component in the second half is: brown corundum or dense corundum: 42 parts, silicon carbide: 28 parts, white corundum: 16 parts, α-Al 2 o 3 : 5 parts, sili...

Embodiment 2

[0022] The formula of castable for single taphole blast furnace iron storage type tapping main ditch includes the first half (ie: the first half of the iron drop point) and the second half (ie: the second half of the main ditch). The first half and the second half use different The formula, the mass ratio of each component in the first half is: brown corundum or dense corundum: 45 parts, silicon carbide: 25 parts, white corundum: 17 parts, α-Al 2 o 3 : 4 parts, silica powder: 3 parts, spherical pitch: 4.8 parts, metal silicon powder: 3.3 parts, chromium oxide: 0.3 parts, boron nitride: 0.8 parts, nano-silicon aluminum gel powder: 1.4 parts, pure calcium aluminate Cement: 1.8 parts, organic fiber: 0.2 parts, metal aluminum powder: 0.1 parts, rubidium hydroxide: 0.08 parts, first composite additive: 2.2 parts; the mass ratio of each component in the second half is: brown corundum or dense corundum: 45 parts, silicon carbide: 25 parts, white corundum: 18 parts, α-Al 2 o 3 : 4 ...

Embodiment 3

[0024] The formula of castable for single taphole blast furnace iron storage type tapping main ditch includes the first half (ie: the first half of the iron drop point) and the second half (ie: the second half of the main ditch). The first half and the second half use different The formula, the mass ratio of each component in the first half is: brown corundum or dense corundum: 40 parts, silicon carbide: 30 parts, white corundum: 15 parts, α-Al 2 o 3 : 6 parts, silica powder: 1 part, spherical pitch: 5 parts, metal silicon powder: 4 parts, chromium oxide: 0.2 parts, boron nitride: 0.7 parts, nano-silica aluminum gel powder: 1.3 parts, pure calcium aluminate Cement: 2.4 parts, organic fiber: 0.2 parts, metal aluminum powder: 0.1 parts, rubidium hydroxide: 0.09 parts, the first composite additive: 2.3 parts; the mass ratio of each component in the second half is: brown corundum or dense corundum: 40 parts, silicon carbide: 30 parts, white corundum: 15.3 parts, α-Al 2 o 3 : 4....

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Abstract

The invention discloses a pouring material and a single-iron notch blast furnace iron storage type tapping main channel using the same; the single-iron notch blast furnace iron storage type tapping main channel comprises a steel mould, a brick layer and the pouring material, wherein the brick layer is laid at the inner side of the steel mould; and the pouring material is poured at the inner side of the brick layer. The single-iron notch blast furnace iron storage type tapping main channel is characterized in that a channel is arranged at the inner side of the pouring material, so that the width of the channel is gradually increased from front to back. According to the invention, the scouring force of molten iron for the main channel can be reduced, the labor intensity of workers pushing slag can be reduced, and the front half part and rear half part of the main channel can be repaired synchronously, so that the waste can be avoided. The repairing material can be saved by about 40-50 tons every year, so that the cost is greatly saved; and about 10 ton of material can be saved for a new main channel which is poured for the first time after the structural design is improved, so that the material cost is greatly saved, the annual total cost is greatly saved, and the economic benefit is greatly improved.

Description

【Technical field】 [0001] The invention relates to the field of refractory materials for blast furnace ironmaking, in particular to the improvement of the structure and formula of a single-taphole blast furnace iron storage type tapping main ditch castable. 【Background technique】 [0002] At present, more than half of my country's steel production still comes from 1000m 3 The following blast furnaces, quite a few of which are single-taphole blast furnaces, have relatively limited application of the tapping troughs of this type of blast furnaces in terms of mature and advanced integral pouring materials and repair techniques for multi-taphole blast furnaces because there is no spare main ditch. This puts forward higher requirements on the performance of the castable of the tapping main channel. [0003] At present, the integral pouring construction technology mainly adopted in the main ditch of iron storage type tapping for single taphole blast furnace is: first place a prefa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C21B7/14
Inventor 佘成明佘亚锋
Owner CHANGXING MINGTIAN FURNACE CHARGE
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