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Polyurethane/polyurea composite protective layer and preparation method thereof, and application of polyurethane/polyurea composite protective layer in concrete shielding

A technology of polyurethane and protective layer, which is applied in the field of preparation and its application in concrete surface protection, and can solve the problems of high price, easy peeling, and easy falling off of the whole layer

Active Publication Date: 2012-09-12
JIANGSU SOBUTE NEW MATERIALS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, its high temperature resistance is poor, and it is easy to stick back at high temperature, resulting in a decrease in stain resistance.
[0006] Germany Wacker Chemie Co., Ltd. has developed a new type of silane cream product. This material is simple in construction, with little loss of active components, and it has good environmental factors such as ultraviolet radiation, heat, corrosive chemicals and microorganisms. Resistance, but the polycondensation reaction of siloxane is slow at room temperature, and the impermeability is poor
[0007] Polyurea elastomer (SPUA) technology is a new type of solvent-free and pollution-free new material and construction technology developed in foreign countries in the past 20 years. It has fast curing, excellent physical and chemical properties, and excellent thermal stability. However, due to the polyurea material The reaction speed is fast, it cannot penetrate well on the base layer, and it is easy to peel off and lose its protective effect. At the same time, it is relatively expensive to use polyurea materials as protective materials, which limits the application of polyurea materials to a certain extent.
[0008] In short, the current concrete surface protection materials have their own advantages and disadvantages, and they cannot protect concrete materials well. On the other hand, these materials only perform waterproof treatment on the concrete surface, and cannot achieve the purpose of elastic shock absorption, so the external impact force is relatively large. can not protect the concrete structure well from damage
[0009] At present, high molecular polymer materials are mainly used in the waterproofing of tunnels, railways, buildings, etc., but there are few applications that combine polymer waterproofing, anticorrosion and elastic protection. Corresponding defects, such as polyurethane coatings have good adhesion and water resistance but poor wear resistance, and the construction period is long. Polyurea waterproof materials have excellent performance, good wear resistance, and fast curing, but poor adhesion and are easy to repair Layer peeling, high cost when thick coating

Method used

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  • Polyurethane/polyurea composite protective layer and preparation method thereof, and application of polyurethane/polyurea composite protective layer in concrete shielding
  • Polyurethane/polyurea composite protective layer and preparation method thereof, and application of polyurethane/polyurea composite protective layer in concrete shielding
  • Polyurethane/polyurea composite protective layer and preparation method thereof, and application of polyurethane/polyurea composite protective layer in concrete shielding

Examples

Experimental program
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Effect test

Embodiment 1

[0034] Embodiment 1, a kind of high-performance waterproof, anticorrosion, the preparation method of protective polyurethane / polyurea composite protective layer

[0035] Use a low-pressure water gun to treat the surface of the concrete base 1. After drying, apply 0.3mm of two-component polyurethane material. After the surface is dry, apply the second layer of 1mm. After the surface is dry, continue to apply the third layer of 0.7mm to obtain a thickness of 2mm. Polyurethane elastic layer 3; after the third layer of polyurethane coating is dry (about 3 hours at room temperature), spray polyurea layer 4 with a thickness of 1 mm in time, and cure for 2 days to obtain a composite protective layer that is waterproof, anti-corrosion, and protective.

[0036] The composite protective layer obtained in the present embodiment has a tensile strength of 12.0MPa, a tear strength of 45N / mm, and a Shore A hardness of 83. The elongation at break of the polyurethane / polyurea composite protecti...

Embodiment 2

[0037] Example 2. Preparation of a high-performance waterproof, anti-corrosion and protective composite protective layer (using topcoat)

[0038] Other steps are with embodiment 1, after spraying polyurea, brush anti-ultraviolet, wear-resisting topcoat, form topcoat layer 5, topcoat consumption is by 0.15Kg / m 2 use.

Embodiment 3

[0039] Example 3. Preparation of a high-performance waterproof, anti-corrosion, and protective composite protective layer (using a base surface treatment agent)

[0040] The surface of the concrete base 1 is treated by sandblasting, and the amount of base surface treatment agent is 0.2Kg / m 2 After spraying the base surface treatment agent to dry to form the base surface treatment layer 2, apply 0.2mm of two-component polyurethane material, and apply the second layer of 0.5mm after the surface of the polyurethane coating is dry, and apply the third layer of 0.5mm in the same way. mm, the fourth layer is 0.5mm, and a 1.7mm thick polyurethane elastic layer 3 is obtained; after the surface of the fourth layer of polyurethane coating is dry, spray a polyurea layer 4 with a thickness of 2mm in time, and cure for 3 days to obtain waterproof, anti-corrosion and protection With an integral composite protective layer.

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Abstract

The invention discloses a polyurethane / polyurea composite protective layer and a preparation method thereof, and application of the polyurethane / polyurea composite protective layer in concrete shielding. The polyurethane / polyurea composite protective layer comprises a concrete base layer, a polyurethane elastic layer and a polyurea layer from bottom to top. The preparation method comprises the following steps: treating the surface of the concrete, and forming the polyurethane elastic layer by a multiple brushing or spraying method until reaching the designed thickness; and after the surface of the last brushing or spraying polyurethane layer becomes dry, spraying at least one polyurea layer to form the polyurethane / polyurea composite protective layer. The invention can be used for combined shielding of concrete surfaces in track traffic, parking lots, airports, roofs, road surfaces, playgrounds, sewage treatment plants, harbors, navigation locks, waterways, bridges, tubular piles and the like. The invention combines the elasticity, toughness and low price of the polyurethane with the shock resistance, wear resistance, corrosion resistance, aging resistance and other characteristics of the spraying polyurea to obtain the composite protective layer which has the advantages of excellent water resistance, excellent corrosion resistance, excellent shock resistance, high cost performance and high construction speed.

Description

technical field [0001] The invention relates to the preparation of a composite protective layer and its new application in concrete protection, in particular to the preparation of a polyurethane and polyurea composite protective layer and its application in concrete surface protection. Background technique [0002] Concrete is an indispensable building material with the largest amount of consumption in architecture and engineering construction, and plays an important role in the operation safety of the entire building or project. The reasons for the poor durability of concrete are complex and diverse, which can be divided into physical, chemical and mechanical effects. Concrete deterioration caused by physical effects includes cracks caused by temperature changes, freeze-thaw cycles, ice salt erosion of concrete, etc.; chemical corrosion mainly includes steel corrosion caused by external aggressive ions (Cl - ), sulfate attack (SO 4 2- ), carbonization (CO 2 ), etc.; mec...

Claims

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Application Information

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IPC IPC(8): B32B13/12B32B27/08B05D1/38E04F13/075
Inventor 孙德文冉千平刘加平杨冲杨勇周栋梁
Owner JIANGSU SOBUTE NEW MATERIALS
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