Method for preparing chromium-containing sludge ceramsite

A technology of chromium sludge and ceramsite, applied in the production of clay products, ceramic materials, other household appliances, etc., can solve the problems of difficult secondary pollution, small amount of slag, polluted land and groundwater, etc., and achieve low production costs. , The effect of eating a large amount of slag and thoroughly detoxifying

Inactive Publication Date: 2013-01-16
福建微水环保股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chromium-containing sludge is toxic and dangerous waste. If there is no reliable disposal and detoxification plan, the highly toxic Cr6+ in the mud pile will enter the soil and groundwater with rainwater, and it will pollute a lot Land and groundwater seriously restrict the development of the leather industry
Since the 1970s, the whole country has attached great importance to it and arranged more than ten projects. However, an effective, economical and practical treatment method has not been found so far. The treatment of chromium-containing sludge is still a very serious problem.
Dry detoxification mainly has the following types and existing technical problems: (1) According to the company's test, the original phase structure in the chromium-containing sludge cannot be destroyed when the temperature is lower than 1150°C, and new minerals cannot be formed. Cr 3+ reduced by 6+ is in an unstable or metastable state
(2) Use medium temperature and add substances such as SiO2 that are acidic at 1150°C-1300°C to achieve a local melting state, which can completely destroy the phase structure of chromium mud and form new minerals, which can effectively Treatment of chrome mud, but stoneware products, bricks and other burnt earth products have shape, size an...

Method used

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  • Method for preparing chromium-containing sludge ceramsite
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  • Method for preparing chromium-containing sludge ceramsite

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A method for preparing chromium-containing sludge ceramsite, comprising the following steps:

[0021] (1) Chromium-containing sludge is wet ground to 120 mesh; urban sludge, weathered rock, silt or kaolin is dried and dry ground to 100 mesh with reducing agent;

[0022] (2) Mix the materials in step (1) evenly, press them into strip-shaped particles with a diameter of 10mm and a length of 20mm, and after pelleting and drying, enter the rotary kiln for calcination at a high temperature of 1230°C for 45 minutes to obtain chromium-containing sludge Ceramsite; the discharged material can be sent to the finished product warehouse after cooling down.

[0023] The mass percentage of each component of the raw material is: 30% of chromium-containing sludge, 60% of urban sludge, weathered rock, silt or kaolin, and 10% of reducing agent.

[0024] The reducing agent is a raw material that produces reducing substances at high temperature.

Embodiment 2

[0026] A method for preparing chromium-containing sludge ceramsite, comprising the following steps:

[0027] (1) Chromium-containing sludge is wet ground to 120 mesh; urban sludge, weathered rock, silt or kaolin is dried and dry ground to 100 mesh with reducing agent;

[0028] (2) Mix the materials in step (1) evenly, and press them into strip-shaped particles with a diameter of 10mm and a length of 20mm. After forming into balls and drying, enter the rotary kiln for calcination at a high temperature of 1270°C for 45 minutes to obtain chrome clay ceramsite ; The output material can be sent to the finished product warehouse after cooling down.

[0029] The mass percentage of each component of the raw material is: 50% of chromium-containing sludge, 40% of urban sludge, weathered rock, silt or kaolin, and 10% of reducing agent.

[0030] The reducing agent is a raw material that produces reducing substances at high temperature.

Embodiment 3

[0032] A method for preparing chromium-containing sludge ceramsite, comprising the following steps:

[0033] (1) Chrome sludge and chromium slag are wet ground to 120 mesh; urban sludge, weathered rock, silt or kaolin are dried and dry ground to 100 mesh with reducing agent;

[0034] (2) Mix the materials in step (1) evenly, press them into strip-shaped particles with a diameter of 10mm and a length of 20mm, and after pelleting and drying, enter the rotary kiln for calcination at a high temperature of 1250°C for 45 minutes to obtain chromium-containing sludge Ceramsite; the discharged material can be sent to the finished product warehouse after cooling down.

[0035] The mass percentage of each component of the raw material is: 60% of chromium-containing sludge, 30% of urban sludge, weathered rock, silt or kaolin, and 10% of reducing agent.

[0036] The reducing agent is a raw material that produces reducing substances at high temperature.

[0037] Table 1 Properties of chro...

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Abstract

The invention discloses a method for preparing chromium-containing sludge ceramsite. The method comprises the following steps of: performing wet grinding on chromium sludge to be 120 meshes; drying municipal sludge, decomposed rock, silt or kaolin and performing dry grinding together with a reducing agent to be 100 meshes; uniformly mixing and pressing into strip-shaped particles with diameter of 10 mm and length of 20 mm; and balling, drying and then feeding into a rotary kiln to calcine at the high temperature of 1,230-1,330 DEG C for 45 minutes to obtain the chromium-containing sludge ceramsite. The method has the characteristics of capability of treating chromium-containing sludge produced by leather production, complete and reliable detoxication, simple process, large sludge consumption, capability of simultaneously treating most of heavy metal pollutants and low production cost, and has the advantages of feasible technology and minimum cost compared with various methods for treating heavy metal in China at present. Inspection shows that a finished product meets the control index requirement of being used as a road bed material, concrete aggregate and light brick filler and being used for producing cement.

Description

technical field [0001] The invention belongs to the field of material preparation, and in particular relates to a method for preparing chromium-containing sludge ceramsite. Background technique [0002] A certain amount of chrome tanning agent is used in the leather production and processing process. With the washing process, excess chromium-containing compounds flow into the wastewater, and chromium hydroxide precipitates are formed by adding alkali, and chromium-containing sludge is formed after pressure filtration. Chromium salt is an important chemical product in the tanning industry. Every standard piece of cow hide produces about 1Kg of chromium-containing sludge, and the total chromium content of chromium-containing sludge is about 0.6-1.0%, of which Cr 6+ Accounted for 40%, Cr 6+ Toxic, it can cause chromium sores, nasal septum erosion, blood chromium, lung cancer and other diseases. The lethal dose for humans is 5-8 grams. In 2012, my country's leather output (e...

Claims

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Application Information

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IPC IPC(8): C04B33/132
CPCY02P40/60
Inventor 徐军富孙辉跃舒建峰
Owner 福建微水环保股份有限公司
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