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High-performance prestressing duct grouting agent and preparation method thereof

A channel grouting and prestressing technology, which is applied in the field of building materials, can solve the problems of unsatisfactory fluidity of slurry, unstable gas generation of aluminum powder, and difficulty in controlling the speed, so as to achieve stable and uniform material composition, improve rheological properties, The effect of less water consumption

Inactive Publication Date: 2014-07-02
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Checked previous patent documents, Chinese patent CN1559960A "post-tensioned high-performance grouting admixture for bonded prestressed concrete", Chinese patent CN101462861A "post-tensioning method The grouting materials for prestressed concrete tunnels and their preparation methods all use aluminum powder to generate gas to compensate for the shrinkage in the plastic stage, but the amount of gas generated by aluminum powder as an expansion source is unstable, the speed is too fast to control, and it is easy to cause hydrogen embrittlement
The fluidity in the Chinese patent CN101602589A "Post-tensioned prestressed pipeline vacuum grouting or grouting prefabricated material and its preparation method" is between 18 and 25s, which is far from meeting the requirements in the new bridge standard, and there is no counter pressure in the patent Achievable compressive and flexural strength of pulp material shall be specified
Chinese patent CN101157529A "A High Performance Cement-Based Non-shrinkage Anti-corrosion Grouting Agent" adopts 0.34 water-cement ratio, which is far higher than the range of 0.27±0.01 specified in the industry standard JTG / T F50-2011, and in Under high water-cement ratio, the fluidity of the prepared slurry is not ideal

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] According to the weight percentage, the formula of the special admixture for prestressing channel grouting is:

[0040] FOX Talon 101 polycarboxylate superplasticizer (belonging to polycarboxylate superplasticizer): 3.5%, its water reducing rate> 30%, the same below;

[0041] Silica fume: 30%, SiO in said silica fume 2 content>90%, the same below;

[0042] Wenlun rubber: 0.1%;

[0043] Vinyl acetate and ethylene binary copolymerized redispersible rubber powder: 5%;

[0044] N,N-Dinitrosopentamethylenetetramine: 0.5%;

[0045] Calcium sulfoaluminate expansion agent UEA: 60.9%, its limit expansion rate ≥ 0.025% in 7 days in water, the same below;

[0046] The production process is as follows: weighing according to the above-mentioned formula of the present invention, adding a VSH-3m 3 Mix and stir in a double-helix conical mixer, and mix for 10 minutes to get a uniform product.

[0047] The method of use is: on the construction site, weigh according to the weight ra...

Embodiment 2

[0049] According to the weight percentage, the formula of the special admixture for prestressing channel grouting is:

[0050] FOX Talon 101 polycarboxylate superplasticizer: 4%;

[0051] Silica fume: 25%;

[0052] Wenlun rubber: 0.1%;

[0053] Vinyl acetate and ethylene binary copolymerized redispersible rubber powder: 10%;

[0054] N,N-Dinitrosopentamethylenetetramine: 0.5%;

[0055] Calcium sulfoaluminate expansion agent UEA: 60.4%;

[0056] The production process is as follows: weighing according to the above-mentioned formula of the present invention, adding a VSH-3m 3 Mix and stir in a type double-helix conical mixer, and mix for 12 minutes to obtain a uniform product.

[0057] The method of use is as follows: weigh the grouting admixture, grade 52.5 ordinary Portland cement, and mixing water at the construction site at a ratio of 10:90:27, and perform other operations according to Example 1. Compared with Example 1, the press grout prepared in this embodiment ado...

Embodiment 3

[0059] According to the weight percentage, the formula of the special admixture for prestressing channel grouting is:

[0060] MNC-AS type amino water reducer (belonging to sulfamate water reducer): 4%;

[0061] Silica fume: 25%;

[0062] Wenlun rubber: 0.1%;

[0063] Vinyl acetate and ethylene binary copolymerized redispersible rubber powder: 4%;

[0064] N,N-Dinitrosopentamethylenetetramine: 0.3%;

[0065] Calcium sulfoaluminate expansion agent UEA: 66.2%;

[0066] Sodium gluconate: 0.4%;

[0067] The production process is as follows: weighing according to the above-mentioned formula of the present invention, adding a VSH-3m 3 Mix and stir in a type double-helix conical mixer, and mix for 14 minutes to obtain a uniform product.

[0068] The method of use is as follows: weigh the grouting admixture, grade 42.5 ordinary Portland cement, and mixing water at the construction site at a ratio of 12:88:29, and perform other operations according to Example 1. Compared wit...

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PUM

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Abstract

The invention discloses a high-performance prestressed channel grouting agent, which is prepared from the following components according to the following weight ratio: water reducing component 1-10%, water-retaining component 15-40%, plastic-retaining component 1 ~10%, viscosity-increasing component 0.03-0.3%, retarding component 0-0.5%, plastic expansion component 0.1-1%, later volume expansion component 50-70%. The high-performance prestressed channel grouting agent of the present invention can make the slurry obtain high fluidity and high plastic stability, greatly reduce the phenomenon of segregation and delamination, and have no bleeding and grouting. Fullness; the prepared slurry has high volume stability throughout the whole process, and the micro-expansion in the plastic and hardening stages can effectively compensate for various shrinkages; and the slurry has outstanding early strength, high strength, and excellent durability, and is suitable for various prestressed tunnel constructions. At the same time, the composition of the bagged admixture package is more uniform than that prepared on site, the transportation and comprehensive costs are low, and the technical and economic benefits are obvious.

Description

technical field [0001] The invention belongs to the field of building materials, and relates to a prestressed tunnel grouting admixture, in particular to a high-performance prestressed grouting agent for prestressed reinforced concrete tunnels and a preparation method thereof. Background technique [0002] Post-tensioned prestressed concrete technology has been widely used in long-span spaces and tower-mast structures due to its advantages in reducing the weight of the structure and improving the stress of the structure. However, these advantages are all based on the good bonding between post-tensioned prestressed steel bars and concrete structures. In the future, there will be more and more prestressed projects such as building structures, underground building structures, dams, and marine engineering structures, and the demand for grouting materials will increase by leaps and bounds. The quality of tunnel grouting will directly affect the safety and reliability of the stru...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B24/26C04B24/38
Inventor 李北星宋小婧周明凯
Owner WUHAN UNIV OF TECH
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