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Low-hardness and high-drawing-fatigue-resistance flame-retardant wire rope core conveyer belt core rubber and preparation method thereof

A steel wire rope core, low hardness technology, which is applied in the field of low hardness, high fatigue resistance, flame retardant steel wire rope core conveyor belt core rubber and its preparation field, can solve the problem of large heat generation of the finished conveyor belt, unfavorable cold pressing and mixing of the conveyor belt. The problem of high hardness of rubber mixing can improve the fatigue extraction performance, improve the processing safety, and prolong the scorch time.

Active Publication Date: 2013-05-22
WUXI BOTON CONVEYOR SOLUTION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] To reduce the relative deformation between the core rubber and the steel wire rope, it is necessary to increase the modulus of the core rubber. The traditional method is to increase the filling amount of carbon black, but increasing the filling amount of carbon black will lead to uneven dispersion of the filler during processing; Moreover, the high hardness of the mixed rubber with high filling content is very unfavorable for the cold forming of the conveyor belt; the high filling content will also cause the finished product of the conveyor belt to generate heat during use. On the one hand, it is not conducive to energy saving, on the other hand, the continuous Accumulated heat reduces belt life

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) Mastication: Add 75 parts by weight of neoprene CR3222 to the double-roller mill for plastication. When the plasticity reaches above 0.4, add 15 parts by weight of butadiene rubber and 10 parts by weight of masticated The natural rubber is masticated together to form a mixed rubber compound, the masticating time is 25 minutes, and the masticating temperature is within 60°C;

[0031] (2) Mixing: Add 2 parts by weight of stearic acid, 1.4 parts by weight of antioxidant BLE, 2 parts by weight of cobalt boroacylate, 15 parts by weight of white carbon black, The magnesium oxide of parts by weight, the carbon black N550 of 22 parts by weight, the 70# chlorinated paraffin of 45 parts by weight, carry out one stage mixing; After stopping for 12 hours, add the sulfur of 1 part by weight, the N-tert-butyl of 1.3 parts by weight -2-benzothiazole sulfenamide, 2 parts by weight of zinc oxide, mixed uniformly on an open mill to obtain the second-stage rubber compound;

[0032] (...

Embodiment 2

[0035] (1) Mastication: Add 75 parts by weight of neoprene CR3222 to the double-roller mill for plastication. When the plasticity reaches above 0.4, add 15 parts by weight of butadiene rubber and 10 parts by weight of masticated The natural rubber is masticated together to form a mixed rubber compound, the masticating time is 25 minutes, and the masticating temperature is within 60°C;

[0036] (2) Mixing: Add 2 parts by weight of stearic acid, 1.4 parts by weight of antioxidant BLE, 2 parts by weight of cobalt boroacylate, 15 parts by weight of white carbon black, The magnesium oxide of parts by weight, the carbon black N550 of 22 parts by weight, the 70# chlorinated paraffin of 45 parts by weight, carry out one stage mixing; After stopping for 12 hours, add the sulfur of 1 part by weight, the DTDM of 1 part by weight, 1.3 parts by weight N-tert-butyl-2-benzothiazole sulfenamide, 2 parts by weight of zinc oxide, mixed on an open mill to obtain a two-stage rubber compound;

[...

Embodiment 3

[0040] (1) Mastication: Add 75 parts by weight of neoprene CR3222 to the double-roller mill for plastication. When the plasticity reaches above 0.4, add 15 parts by weight of butadiene rubber and 10 parts by weight of masticated The natural rubber is masticated together to form a mixed rubber compound, the masticating time is 25 minutes, and the masticating temperature is within 60°C;

[0041] (2) Mixing: Add 2 parts by weight of stearic acid, 1.4 parts by weight of antioxidant BLE, 2 parts by weight of cobalt boroacylate, 15 parts by weight of white carbon black, The magnesium oxide of parts by weight, the carbon black N550 of 22 parts by weight, the 70# chlorinated paraffin of 45 parts by weight, carry out one stage mixing; After stopping for 12 hours, add the sulfur of 2 parts by weight, the DTDM of 2 parts by weight, 1.3 parts by weight N-tert-butyl-2-benzothiazole sulfenamide, 2 parts by weight of zinc oxide, mixed on an open mill to obtain a two-stage rubber compound;

...

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PUM

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Abstract

The invention relates to low-hardness and high-drawing-fatigue-resistance flame-retardant wire rope core conveyer belt core rubber which comprises the following raw materials: 10-20 parts by weight of natural rubber, 10-20 parts by weight of cis-1,4-polybutadiene rubber, 60-80 parts by weight of chloroprene rubber CR3222, 10-30 parts by weight of reinforcing agent, 10-20 parts by weight of binding agent, 40-80 parts by weight of flame retardant, 1-5 parts by weight of anti-aging agent, 1-4 parts by weight of sulfur, 0-4 parts by weight of vulcanizing agent, 2-4 parts by weight of zinc oxide, 2-3 parts by weight of magnesium oxide, 1-2 parts by weight of accelerator and 2-3 parts by weight of activating agent. The invention also provides a preparation method of the core rubber. On the premise of not increasing the carbon black filler content in the core rubber, the invention increases the modulus of the flame-retardant wire rope core conveyer belt core rubber by adjusting the vulcanizing system in the core rubber, so that the flame-retardant wire rope core conveyer belt core rubber has favorable working property, and the drawing fatigue resistance is enhanced.

Description

technical field [0001] The invention relates to a low-hardness, high-fatigue-resistant and extractable flame-retardant conveyor belt steel cord core rubber with neoprene as the main rubber material and a preparation method thereof. The conveyor belt prepared by using the core rubber can be used with various types of large-capacity, The long-distance conveyor is used in conjunction with it, and is mainly used in coal mining and other industries. Background technique [0002] The steel cord conveyor belt is made of high-performance galvanized steel wire ropes arranged at a fixed longitudinal distance and equal tension as the skeleton material, and the upper and lower sides and both sides are covered with core rubber and covering rubber with different properties and thicknesses after molding and vulcanization. The steel cord conveyor belt has the advantages of high strength, low elongation, good grooving, reliable joints, etc., and its safety performance (including flame retard...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L11/00C08L7/00C08L9/00C08K13/02C08K3/06C08K5/43C08K3/22C08K3/04C08K5/09C08K3/36C08K5/47B29C47/00B29B7/74
Inventor 王娜吴建国孙业斌曲成东张琦萨日娜范旭梦袁佳春张忠义许文波阚世交丁峰陈宇辉
Owner WUXI BOTON CONVEYOR SOLUTION CO LTD
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