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Technology for extracting iron from steel-making and ironmaking fly ash by micro-wave heating

A microwave heating and process technology, applied in the field of iron and steel metallurgy, can solve the problems of difficult control of product quality, uneven distribution of materials, long process time, etc., and achieve the effect of automatic control, less equipment investment and simple process

Active Publication Date: 2014-12-03
石家庄市宏晟环保科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Currently, tunnel kiln burning coal heating method is used to separate iron from dedusting ash. This method has the following disadvantages: a. Due to the use of producer gas heating method, the heat is from the outside of the material through convection, conduction, radiation and other heat transfer methods from the surface to the inside. It takes a long time to transfer, and at the same time, it needs to heat the furnace body with a large space, the thermal efficiency is low, and there are disadvantages such as long process time and high energy consumption; b, it is easy to cause uneven distribution of materials, difficult to control product quality, and easy to occur Burning, over-burning; c. It needs to consume a lot of coal during production, which pollutes the environment and has high production costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Example 1: The dedusting ash is evenly distributed into the moving bed of the microwave oven with a thickness of 100 mm. The running speed of the moving bed is 0.8 m / min. The dedusting ash first enters the drying temperature zone with a temperature of 80 ° C and a length of 2 meters. Then enter the preheating temperature zone with a temperature of 200°C and a length of 3 meters; then enter the roasting temperature zone with a temperature of 700°C and a length of 8 meters; finally enter the sintering temperature zone with a temperature of 1200°C and a length of 15 meters; after heating Afterwards, cool in a cooling zone at room temperature for 20 minutes.

Embodiment 2

[0022] Example 2: Distribute the dedusting ash evenly into the moving bed of the microwave oven with a thickness of 125 mm. The running speed of the moving bed is 0.9 m / min. The dedusting ash first enters the drying temperature zone with a temperature of 90 ° C and a length of 3 meters. Then enter the preheating temperature zone with a temperature of 300°C and a length of 4 meters; then enter the roasting temperature zone with a temperature of 800°C and a length of 9 meters; finally enter the sintering temperature zone with a temperature of 1350°C and a length of 18 meters; after heating Afterwards, cool in a cooling zone at room temperature for 25 minutes.

Embodiment 3

[0023] Example 3: The dedusting ash is evenly distributed into the moving bed of the microwave oven with a thickness of 150 mm. The running speed of the moving bed is 1.0 m / min. The dedusting ash first enters the drying temperature zone with a temperature of 100 ° C and a length of 4 meters. Then enter the preheating temperature zone with a temperature of 500°C and a length of 5 meters; then enter the roasting temperature zone with a temperature of 800°C and a length of 10 meters; finally enter the sintering temperature zone with a temperature of 1500°C and a length of 20 meters; after heating Afterwards, cool in a cooling zone at room temperature for 30 minutes.

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PUM

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Abstract

The invention discloses a technology for extracting iron from steel-making and ironmaking fly ash by micro-wave heating. The technology comprises procedures of evenly distributing the fly ash into mobile bed of a microwave reduction furnace, heating and cooling the fly ash; the heating procedure is orderly divided into a baking temperature zone, a preheating temperature zone, a baking temperature zone and a sintering temperature zone; the temperature is gradually improved to heat; the temperature of the baking temperature zone is 80-120 DEG C; the temperature of the preheating temperature zone is 200-600 DEG C; the temperature of the baking temperature zone is 700-1100 DEG C; the temperature of the sintering temperature zone is 1300-1550 DEG C; and the delivery speed of the mobile bed is controlled at 0.8-1.2m / m. The microwave belongs a body heating mode, is fast to heat, even to heat, and low in energy consumption; the fly ash contains carbon; the reducing agents such as carbon do not need to be added; and ferric oxide can be directly restored, so as to play the roles of saving energy sources and reducing the production cost. The microwave is a clean energy source, does not generate any pollution, and benefits for environmental protection.

Description

technical field [0001] The invention belongs to the field of iron and steel metallurgy, and relates to a process for extracting iron from steelmaking and ironmaking dust removal ash, in particular to a technology for extracting iron from steelmaking and ironmaking dust removal dust by using microwave heating. Background technique [0002] The dedusting ash produced by the steel mill contains 50% iron oxide, 9% carbon, and the rest is mainly composed of calcium oxide, magnesium oxide, aluminum oxide, zinc, indium and so on. [0003] Currently, tunnel kiln burning coal heating method is used to separate iron from dedusting ash. This method has the following disadvantages: a. Due to the use of producer gas heating method, the heat is from the outside of the material through convection, conduction, radiation and other heat transfer methods from the surface to the inside. It takes a long time to transfer, and at the same time, it needs to heat the furnace body with a large space,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21B13/00
Inventor 段晔张淑环张汝勤韩彦军
Owner 石家庄市宏晟环保科技有限公司
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