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A kind of argon arc surfacing welding FECRC iron-based powder alloy and its preparation process

A technology of iron-based powder and preparation process, which is applied in arc welding equipment, manufacturing tools, welding equipment, etc., can solve the problems of low degree of automation in electroplating process repair, difficult repair of damaged parts of shape, high equipment and maintenance costs, etc., and achieve improvement Hardness, reduce economic loss, low price effect

Inactive Publication Date: 2015-08-26
SHANDONG JIANZHU UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] At present, surface treatment technologies such as thermal spraying, electroplating, laser strengthening technology, and surfacing welding are widely used at home and abroad to improve the service performance and life of mechanical parts, but thermal spraying technology can only prepare coatings that are mechanically bonded and cannot achieve metallurgical bonding; electroplating The degree of automation of process repair is not high, the labor intensity is high, the electroplating layer is generally very thin, and it is difficult to repair the damaged parts
Laser strengthening technology has been widely used in the preparation of surface cladding layers, but the required equipment and maintenance costs are high, the one-time investment is large, the energy utilization rate is low, the workplace is fixed, and it is not suitable for on-site operation

Method used

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  • A kind of argon arc surfacing welding FECRC iron-based powder alloy and its preparation process
  • A kind of argon arc surfacing welding FECRC iron-based powder alloy and its preparation process
  • A kind of argon arc surfacing welding FECRC iron-based powder alloy and its preparation process

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Embodiment 1

[0031] Example 1: Surfacing base material Q235, specification 200×50×10mm, argon arc surfacing welding cladding layer width 150×30×5mm.

[0032] Argon arc surfacing welding ferrochrome, graphite, reduced iron powder raw material powder particle size is 60 ~ 200 mesh ratio as follows: ferrochrome 46.125%, graphite 5%, reduced iron powder 48.875%. The iron-based powder was mixed evenly in a ball mill, stirred with a water glass binder, pressed into a 50×10×(1.2, 1.3, 1.5mm) sheet in a mold, and dried naturally for 10 hours. Place it in a drying box and heat it to 200°C, keep it warm for 1.5 hours, then cool it to 50°C with the furnace and take it out of the oven to cool. Use an angle grinder to clean the surface oil and rust of the surfacing base metal, and place a 1.2mm thin slice at the surfacing position. Argon arc surfacing process parameters are: current 120A, voltage 15V, argon gas flow rate 6L / min, welding speed 60mm / min. Surfacing arc ignition is a high-frequency argon...

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Abstract

Disclosed is a Fe-based alloy powder for argon arc overlay welding, the powder consisting of Fe-Cr, graphite, and iron powder. A process for preparing the Fe-based alloy powder for argon arc overlay welding comprises: uniformly mixing Fe-Cr, graphite, and iron powder according to a certain ratio, and preparing same into flakes with sodium silicate as a binder; the flakes are naturally dried for 10 h and then placed in a drying oven and dried at 200°C for 1.5 h, and oven cooled. With a tungsten electrode argon arc as a heat source, the obtained substance is overlay welded on the surface of a material to form a wear- and corrosion-resistant molten cladding layer. The molten cladding layer has a uniform texture, and can generate new phases such as chromium-carbon compounds; the deposit welded layer has a hardness greater than HRC55 and can effectively improve material performances such as wear-, corrosion-, and high temperature-resistance, so as to extend the service life of parts. In addition, the Fe-based alloy powder for argon arc overlay welding is simple to prepare, low in cost, and thus has a relatively high use value.

Description

technical field [0001] The invention relates to the technical field of material surface, in particular to an iron-based alloy powder alloy for argon arc surfacing welding, a preparation process thereof and an argon arc surfacing welding technology. Background technique [0002] With the rapid development of energy, chemical, transportation and other industries and the development of modern engineering technology, the performance requirements of materials have also increased accordingly, especially in petrochemical, electric power, hydraulic, metallurgical and other industries, equipment is mostly under high temperature, high pressure, and heavy load , strong corrosion and other complex and harsh working environments, material wear, fatigue, corrosion and other failure phenomena are more serious. According to incomplete statistics, 1 / 3 to 1 / 2 of energy is consumed in wear and tear. Nearly 30% of the steel produced in the world every year is scrapped due to corrosion. The wear...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K9/04B23K9/16
CPCB23K35/0244B23K35/3053B23K9/04B23K35/308B23K9/167
Inventor 罗辉张元彬霍玉双杨凤琦刘鹏
Owner SHANDONG JIANZHU UNIV
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