A kind of backplane for metal perforated solar cell and preparation method thereof

A technology of solar cells and metal perforation, applied in the field of solar back sheets, can solve the problems of waste of fluororesin film, increase product cost, high price, etc., and achieve the effects of high cross-linking density, improved service life, and improved protective effect.

Active Publication Date: 2017-02-15
东莞市安派电子有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although this type of backsheet obviously improves the service life of solar modules, under the influence and damage of different humidity, temperature, oxygen and ultraviolet rays, the backsheet has a better performance in terms of weather resistance, ultraviolet resistance and heat and humidity resistance. At the same time, in the prior art, because the pre-production fluoropolymer film must have sufficient thickness to meet the requirements for its strength during lamination and post-processing procedures, the actual thickness ratio of the film is to provide protection performance The required thickness is large, resulting in the waste of expensive fluororesin films, which increases the cost of the product; as the market competition becomes more and more fierce, how to reduce the cost of the product has become one of the important issues that researchers need to solve urgently

Method used

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  • A kind of backplane for metal perforated solar cell and preparation method thereof
  • A kind of backplane for metal perforated solar cell and preparation method thereof
  • A kind of backplane for metal perforated solar cell and preparation method thereof

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Embodiment 1

[0031] A back sheet for metal perforated solar cells, which sequentially includes an insulating layer, a metal layer, an adhesive layer, a base material layer, and a weather-resistant layer, and the weather-resistant layer is coated on the base material layer by a coating device. The weather-resistant layer It is a fluorine-containing resin composition, and the fluorine-containing resin composition includes:

[0032] Modified fluororesin 46%;

[0033] Fumed silica 4%;

[0034] Titanium dioxide 15%;

[0035] Curing agent 5%;

[0036] Butyl ester 30%.

[0037] The modified fluororesin is a vinylidene fluoride copolymer modified with two groups of carboxylic acid group and hydroxyl group.

[0038] The curing agent is polyisocyanate.

[0039] The substrate layer is polyethylene terephthalate.

[0040] The bonding layer is epoxy resin adhesive.

[0041] The metal layer is copper foil.

[0042] The insulating layer is epoxy resin ink coated on the metal layer by screen print...

Embodiment 2

[0050] A back sheet for metal perforated solar cells, which sequentially includes an insulating layer, a metal layer, an adhesive layer, a base material layer, and a weather-resistant layer, and the weather-resistant layer is coated on the base material layer by a coating device. The weather-resistant layer It is a fluorine-containing resin composition, and the fluorine-containing resin composition includes:

[0051] Modified fluororesin 25%;

[0052] Fumed silica 2%;

[0053] Titanium dioxide 20%;

[0054] Curing agent 8%;

[0055] Butyl ester 45%.

[0056] The modified fluororesin is a hexafluoropropylene homopolymer modified with carboxylic acid groups.

[0057] The curing agent is hydrogenated diphenylmethane diisocyanate.

[0058] The substrate layer is polybutylene terephthalate.

[0059] The bonding layer is a saturated polyester adhesive.

[0060] The metal layer is aluminum foil.

[0061] The insulating layer is polyester resin ink coated on the metal layer by...

Embodiment 3

[0069]A back sheet for metal perforated solar cells, which sequentially includes an insulating layer, a metal layer, an adhesive layer, a base material layer, and a weather-resistant layer, and the weather-resistant layer is coated on the base material layer by a coating device. The weather-resistant layer It is a fluorine-containing resin composition, and the fluorine-containing resin composition includes:

[0070] Modified fluororesin 35%;

[0071] Fumed silica 3%;

[0072] Titanium dioxide 25%;

[0073] Curing agent 5%;

[0074] Butyl esters 32%.

[0075] The modified fluororesin is tetrafluoroethylene homopolymer modified with aziridine group.

[0076] The curing agent is hexamethylene diisocyanate.

[0077] The substrate layer is polyethylene naphthalate.

[0078] The bonding layer is polyurethane adhesive.

[0079] The metal layer is copper foil.

[0080] The insulating layer is epoxy resin ink, polyester resin ink or acrylic resin ink coated on the metal layer b...

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Abstract

The invention discloses a backboard for a metal perforation type solar battery and a preparation method of the backboard. The backboard sequentially comprises an insulation layer, a metal layer, an adhering layer, a base material layer and a weather-resisting layer, wherein the weather-resisting layer which is a fluororesin-containing composition is coated on the base material layer through a coating device, the fluororesin-containing composition comprises, in the total 100 percent, 25-50 percent of modified fluororesin, 1-5 percent of fumed silica, 10-25 percent of titanium dioxide, 1-10 percent of curing agent and 30-50 percent of solvent. Through optimized design of the fluororesin-containing composition formula, the fluororesin can be well combined with the base material layer under the condition of no addition of any adhesive, thus the weather-resisting layer becomes thinner, relevant materials are reduced, the production process is simplified, and the cost of the backboard is lowered; and meanwhile, the backboard is high in weather resistance, ultraviolet resistance and hydrothermal resistance performance, thus the protection function on a solar assembly is greatly improved, and the service life of the solar assembly is prolonged.

Description

technical field [0001] The invention relates to the technology in the field of solar backplanes, and in particular provides a backplane for metal perforated solar cells and a preparation method thereof. Background technique [0002] In solar modules, the role of the solar cell back sheet cannot be underestimated, and the solar cell back sheet plays the role of protecting the cells in the photovoltaic module. The traditional backsheet production method is to paste a pre-fabricated fluoropolymer film, especially a polyvinyl fluoride (PVDF) film, on a polyester (PET) substrate, typically by attaching a fluoropolymer film to both sides of the PET. To form a "sandwich" structure, the production process is to apply a thermosetting polyester adhesive on both sides of the substrate, and then thermally press and bond a PVDF film with a thickness of 38 µm to obtain a traditionally manufactured backplane. In the prior art, the Chinese invention patent number is 200710069782.4, and the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B15/08H01L31/049B32B37/12
CPCY02E10/50
Inventor 李磊欧海航
Owner 东莞市安派电子有限公司
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