Halogen-free flame retardant cold-resistant conductive polycarbonate/carbon fiber composite material and preparation method thereof

A polycarbonate and composite material technology, applied in the field of conductive plastics, can solve the problems of low tensile strength, bending strength and bending modulus, affecting material processing performance, and unfavorable long-term development of enterprises, and achieves simple preparation methods and low production costs. Inexpensive, easy-to-process effects

Inactive Publication Date: 2014-01-22
聚石化学(苏州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high glass transition temperature of polycarbonate, the mechanical properties of the product are poor in low temperature environments, especially the impact performance is greatly reduced. Now it is also possible to modify the low temperature toughness by adding a toughening agent. By adding a flame retardant However, the addition of tougheners and flame retardants will seriously affect other mechanical properties of the product, especially the reduction of tensile strength, flexural strength and flexural modulus. This problem has not been resolved.
[0003] For example, the patent number is 201310054073.4, and the name is a Chinese invention patent for a special flame-retardant conductive polycarbonate material and its preparation method. The invention patent is to improve the toughness and resistance of conductive polycarbonate plastics by adding toughening agents and flame retardants. Flammability, although the flame retardancy reaches the UL94 V-0 level, the addition of a large amount of flame retardants has a certain impact on the physical properties of the product. The tensile strength, flexural strength and flexural modulus of the obtained product are all low, and at the same time It will also increase the cost of the enterprise, which is not conducive to the long-term development of the enterprise. In addition, the addition of conductive carbon black will also affect the processing performance of the material

Method used

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preparation example Construction

[0026] A preparation method of a halogen-free flame-retardant cold-resistant conductive polycarbonate / carbon fiber composite material of the present invention, the steps are as follows:

[0027] (1) Dry the PC resin at a temperature of 120°C for 4~8 hours, so that the moisture content of the PC resin is controlled below 0.02%;

[0028] (2) Melt and knead after mixing the raw materials evenly. The speed of the melt kneading is 400~1000r / min, the time is 5~10min, and the temperature is 250~290℃; if the stirring speed is too slow, the materials will be mixed unevenly , if the stirring speed is too fast, the material will decompose; carbon fiber is added through side feeding, which is convenient for controlling the content of carbon fiber and the size and distribution of carbon fiber in the composite material;

[0029] (3) Extruded by a parallel twin-screw extruder, cooled by water at a temperature of 55~65°C, and then pelletized. The speed of pelletizing is 600~800r / min; 30~75mm...

Embodiment 1

[0033] First weigh 55 parts of PC resin, 10 parts of carbon fiber, 5 parts of cold-resistant toughening agent, 0.08 part of flame retardant, 0.5 part of synergistic flame retardant, 0.2 part of ultraviolet absorber and 0.3 part of lubricant; Oxygen 1076 and 0.2 parts of antioxidant 168 are used as antioxidants in this embodiment.

[0034] Dry the PC resin at a temperature of 120°C for 4 to 8 hours, and control the moisture content of the PC resin below 0.02%; mix the raw materials evenly and then melt and knead, wherein the speed of melt and kneading is 400r / min, The time is 5 minutes, and the temperature is 250°C; it is extruded by a parallel twin-screw extruder, cooled by water at a temperature of 55°C, and pelletized, and the speed of pelletizing is 600r / min.

[0035] Among them, the parameters of the parallel twin-screw extruder in this embodiment are: the diameter of the screw is 30mm, the length-to-diameter ratio of the screw is 20:1, the compression ratio is 2.1:1, and ...

Embodiment 2

[0037] First weigh 65 parts of PC resin, 18 parts of carbon fiber, 6 parts of cold-resistant toughening agent, 0.2 part of flame retardant, 1 part of synergistic flame retardant, 0.3 part of ultraviolet absorber and 0.5 part of lubricant; Oxygen 1098 and 0.8 parts of antioxidant 168 are used as antioxidants in this embodiment.

[0038] Dry the PC resin at a temperature of 120°C for 5 hours, and control the moisture content of the PC resin to be below 0.02%; mix the raw materials evenly and carry out melt kneading, wherein the speed of melt kneading is 600r / min, and the time is 6 minutes at a temperature of 260°C; extruded by a parallel twin-screw extruder, cooled by water at a temperature of 60°C, and pelletized, with a rotational speed of 700r / min during the pelletizing process.

[0039] Among them, the parameters of the parallel twin-screw extruder in this embodiment are: the diameter of the screw is 50mm, the length-to-diameter ratio of the screw is 25:1, the compression ra...

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Abstract

The invention discloses a halogen-free flame retardant cold-resistant conductive polycarbonate/carbon fiber composite material and a preparation method of the halogen-free flame retardant cold-resistant conductive polycarbonate/carbon fiber composite material. The halogen-free flame retardant cold-resistant conductive polycarbonate/carbon fiber composite material comprises 55-85 parts of PC resin, 10-30 parts of carbon fiber, 5-10 parts of cold-resistant flexibilizer, 0.08-1 part of fire retardant, 0.5-5 parts of synergistic fire retardant, 0.4-2 parts of antioxygen, 0.2-0.5 part of ultraviolet light absorber and 0.3-1 part of lubricant, wherein the melt flow rate MFR of the PC resin is 10-40g/10min, and the carbon fiber is subjected to surface modification and is a chopped carbon fiber with the length of 3-12mm. The preparation method provided by the invention is simple and is easy in processing, the low-temperature impact property, the flame retardant property, the conductive property and the mechanical property of the product are further improved under the condition that the original properties of the PC resin are kept, and the halogen-free flame retardant cold-resistant conductive polycarbonate/carbon fiber composite material and the preparation method of the halogen-free flame retardant cold-resistant conductive polycarbonate/carbon fiber composite material are applicable to the fields of industries, transportation, military projects, areospace and the like with severe requirements.

Description

technical field [0001] The invention relates to the field of conductive plastics, in particular to a halogen-free flame-retardant and cold-resistant conductive polycarbonate / carbon fiber composite material, and also relates to a preparation method of the composite material. Background technique [0002] Conductive plastics are functional polymer materials obtained by processing conductive media and resins by plastic processing methods. They have conductive or antistatic functions, which can release harmful static charges and avoid losses caused by static electricity. Conductive polycarbonate plastic is one of the commonly used conductive plastics, usually by adding conductive additives such as carbon black, metal powder, carbon fiber, stainless steel fiber or nickel-plated fiber to achieve a certain conductive or antistatic effect. Due to the high glass transition temperature of polycarbonate, the mechanical properties of the product are poor in low temperature environments,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L69/00C08K13/06C08K9/00C08K7/06B29B9/06B29C47/92B29C48/92
CPCB29C48/92B29C2948/9259B29C2948/92704B29C2948/92895B29C2948/92923
Inventor 叶盾李骏何燕岭杨海民姚杏梅
Owner 聚石化学(苏州)有限公司
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