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Neodymium-iron-boron magnet and preparation method thereof

A technology of neodymium iron boron and magnets, which is applied in the direction of magnetic objects, inductance/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems of reduced magnetic properties at room temperature, increased processes, increased production costs, etc., and achieves the reduction of heavy rare earth content and reduction Production cost, effect of working temperature increase

Active Publication Date: 2014-03-19
HUNAN AEROSPACE MAGNET & MAGNETO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, this method needs to prepare the matrix alloy and the grain boundary phase alloy separately, which increases the process and makes it difficult to detect the composition; in addition, if the content of the grain boundary phase alloy (silicon nitride is a non-magnetic phase alloy) is not controlled accurately, it will affect the coercive force. cause negative impact
[0006] CN102237166A discloses a NdFeB permanent magnet material and a preparation method thereof, aiming at the complex process of preparing sintered NdFeB magnets by the double alloy method in the prior art, the difficulty in controlling the content of the grain boundary phase, and the difficulty in obtaining a high Curie temperature by the single alloy method And the problem of high coercive force, using the method of doping preparation, doping 0.02wt% - 3wt% nano-silicon carbide after the NdFeB alloy airflow milling, and then mixing the mixed particles, magnetic field compression molding and sintering Tempering to produce NdFeB magnets with high working temperature and coercive force
However, in this method, the content of dysprosium in the magnet is high, the production cost increases, the high temperature magnetic performance is improved, but the room temperature magnetic performance is greatly reduced
[0010] To sum up, the current methods to improve the coercive force and working temperature of NdFeB permanent magnet materials usually contain relatively high content of heavy rare earth dysprosium or terbium, scarce strategic metal cobalt, or use complex control and easy to produce adverse reactions. However, there are problems such as low room temperature magnetic properties, high raw material costs, or complicated processes.

Method used

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  • Neodymium-iron-boron magnet and preparation method thereof

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Embodiment 1

[0034] The chemical formula of the NdFeB matrix alloy in this embodiment is Nd 24.5 PR 6 Dy 2 Fe 68.4 Cu 0.1 B 1.03 , The doping amounts of tin and aluminum are respectively 0.15% and 0.3% of the weight of the NdFeB matrix alloy.

[0035] Preparation: including the following steps: the raw material with a purity greater than 99% is Nd according to the nominal composition 24.5 PR 6 Dy 2 Fe 68.4 Cu 0.1 B 1.03 Proportioning is carried out, and NdFeB alloy flakes with a thickness of 0.25-0.35mm are made by using the quick-setting and spinning process, and powders with an average particle size of 3-5μm are made by the "hydrogen crushing + jet milling" process, and after hydrogen crushing , adding 0.3% antioxidant before the jet mill; adding tin and aluminum nanoparticles with an average particle size of 100nm to the NdFeB matrix alloy powder, the doping ratios of tin and aluminum are respectively 0.15% by weight of the matrix alloy % and 0.3%, mixed in the mixer for 4 ho...

Embodiment 2

[0037] The chemical formula of the NdFeB matrix alloy in this embodiment is Nd 27 Dy 6 Fe 65.6 Nb 0.25 Cu 0.15 B 1.1 , The doping ratios of tin and aluminum are respectively 0.15% and 0.4% of the weight of the NdFeB matrix alloy.

[0038] The preparation method of NdFeB magnet comprises the following steps: the raw material whose purity is greater than 99% is Nd according to the nominal composition 27 Dy 6 Fe 65.6 Nb 0.25 Cu 0.15 B 1.1 Ratio, use the quick-setting stripping process to make NdFeB alloy flakes with a thickness of 0.25-0.35mm; use the "hydrogen crushing + jet mill" process to grind NdFeB alloy flakes into powders with an average particle size of 3-5um , and after hydrogen crushing and before jet milling, an antioxidant with an addition amount of 0.30 wt % is added; tin and aluminum nanoparticles with an average particle diameter of 200nm are added to the NdFeB matrix alloy powder, tin, The doping ratio of aluminum is 0.15% and 0.4% by weight of the bas...

Embodiment 3

[0040] The chemical formula of the NdFeB matrix alloy in this embodiment is Nd 20 PR 7 Dy 4 Fe 67.07 Ga 0.4 Nb 0.3 Cu 0.2 B 1.03 , The doping ratios of tin and aluminum are respectively 0.15% and 0.2% of the weight of the NdFeB matrix alloy.

[0041] The preparation method of NdFeB magnets comprises the following steps: raw materials with a purity greater than 99% are added according to the nominal composition Nd 20 PR 7 Dy 4 Fe 67.07 Ga 0.4 Nb 0.3 Cu 0.2 B 1.03 Ratio, use the quick-setting stripping process to make NdFeB alloy flakes with a thickness of 0.25-0.35mm; use the "hydrogen crushing + jet mill" process to grind NdFeB alloy flakes into powders with an average particle size of 3-5um , and after hydrogen crushing and before jet milling, an antioxidant with an addition amount of 0.30 wt % is added; tin and aluminum nanoparticles with an average particle diameter of 200nm are added to the NdFeB matrix alloy powder, tin, The doping ratio of aluminum is 0.15...

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Abstract

The invention discloses a neodymium-iron-boron magnet and a preparation method thereof. The neodymium-iron-boron magnet consists of a neodymium-iron-boron matrix alloy and doped components, wherein the doped components are tin and aluminum nano particles; the doping amount of the tin nano particles accounts for 0.02-1.0 percent of the weight of the neodymium-iron-boron matrix alloy, and the doping amount of the aluminum nano particles accounts for 0.03-3.0 percent of the weight of the neodymium-iron-boron matrix alloy. The invention also discloses a preparation method of the neodymium-iron-boron magnet. Compared with the conventional neodymium-iron-boron magnet, the internal grasping coercive force of the neodymium-iron-boron magnet disclosed by the invention is improved by 8-20 percent, and the working temperature is increased by 30-50 DEG C; under the condition of the same performance, the content of heavy rare earth and the content of strategic metal cobalt are reduced, and the production cost is saved.

Description

technical field [0001] The invention relates to a magnetic material and a preparation method thereof, in particular to a sintered NdFeB magnet with high coercive force and high temperature stability, which is compositely added with tin and aluminum nanoparticles, and a preparation method thereof. Background technique [0002] Sintered NdFeB magnets have high remanence, magnetic energy product and coercive force, and have won the title of "Magnetic King". Household appliances, medical equipment, computer technology, microwave communication, electronics, electroacoustics, automation, aerospace and other fields, especially suitable for developing various replacement products with high performance, miniaturization and light weight. [0003] With the expansion of the application range, the requirements for the comprehensive performance of the magnet are getting higher and higher, especially the temperature stability. In some motors and automation equipment, when sintered NdFeB m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/057H01F7/02H01F41/02B22F9/04B22F3/16
Inventor 柯彬胡盛青何卫阳赵宝宝
Owner HUNAN AEROSPACE MAGNET & MAGNETO
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