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Preparation of a fuel cell catalyst

A fuel cell and catalyst technology, which is applied in catalyst activation/preparation, chemical instruments and methods, physical/chemical process catalysts, etc., can solve the problems of increasing the internal resistance of membrane electrodes, complicated process, long time consumption, etc., and improve catalyst life. , the production process is simple, the effect of reducing production costs

Active Publication Date: 2015-11-18
江苏氢电新能源有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) The adhesion between metal platinum particles and carbon support will decrease with the use of the battery, which will eventually lead to the occurrence of catalyst agglomeration, resulting in a reduction in the life of the membrane electrode;
[0006] (2) The electrochemical corrosion resistance of the carbon carrier will become weaker and weaker with the use of the battery, and finally the carbon carrier will be electrochemically corroded, resulting in the collapse of the catalytic layer, resulting in a decrease in the performance of the membrane electrode;
[0007] (3) The surface area of ​​the carbon carrier is small, which affects the rate of the gas-liquid-solid three-phase reaction, reduces the contact surface between the catalyst platinum atom and hydrogen, cannot improve the catalytic efficiency of metal platinum, and causes waste of precious metal platinum to a certain extent;
[0008] (4) Due to the low efficiency of the catalyst, in order to achieve the required power density, the amount of catalyst will be increased, thereby increasing the thickness of the catalytic layer, increasing the internal resistance of the membrane electrode, reducing the performance of the membrane electrode, and causing The output power of the stack drops
This method improves the stability of the catalyst, but the process is complicated and time-consuming

Method used

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  • Preparation of a fuel cell catalyst
  • Preparation of a fuel cell catalyst
  • Preparation of a fuel cell catalyst

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Example 1 Preparation of graphite target embryos and platinum target embryos.

[0039] Preparation of graphite target embryo: Take 20KG of commercially available 10~100nm graphite powder, mix with 1~5KG of commercially available phenolic resin powder, stir and disperse into a paste material at a constant temperature of 350 degrees Celsius, and make it into a paste material with a thickness of 20mm and a thickness of 125mm by a molding machine. Width, 600mm long target blank, put the finished blank into the mold, and shape it into a semi-finished target blank with a thickness of 10-15mm, a width of 125mm, and a length of 600mm under a pressure of 500-1000 tons, and put the semi-finished target blank under high temperature The sintering furnace is sintered at a high temperature of 1600 degrees Celsius under the protection of nitrogen or argon for 15 to 30 minutes to make a nano-graphite sputtering target. Through high-pressure forming and high-temperature sintering, it ...

Embodiment 2

[0042]A method for preparing a fuel cell catalyst, comprising the steps of:

[0043] (1) Prepare a carrier film with an adhesive layer: coat a layer of silicone oil release layer on both sides of a PET release base film (thickness 150 μm), with a thickness of 3 μm, and then coat one of the silicone oil release layers The surface is coated with an adhesive layer again, the material of the adhesive layer is silica gel, and the thickness is 2 μm to obtain a carrier film, such as figure 1 As shown, wherein, 1-1 is a release base film, 1-2 is a silicone oil release layer, and 1-3 is an adhesive layer;

[0044] (2) Vacuum magnetron sputtering graphite layer: under a pressure of 1 Pa, sputter the graphite target embryo prepared in Example 1 onto the adhesive layer of the carrier film by DC magnetron sputtering technology or intermediate frequency magnetron sputtering technology On the adhesive layer of the carrier film, the easy-layer graphite layer is sputtered, the thickness of th...

Embodiment 3

[0051] A method for preparing a fuel cell catalyst, comprising the steps of:

[0052] (1) Prepare a carrier film with an adhesive layer: Coat a layer of silicone oil release layer on both sides of a PET release base film (thickness 100 μm) with a thickness of 3 μm, and then coat one of the silicone oil release layers The surface is coated with an adhesive layer again, the material of the adhesive layer is acrylic glue, and the thickness is 5 μm to obtain a carrier film, such as figure 1 As shown, wherein, 1-1 is a release base film, 1-2 is a silicone oil release layer, and 1-3 is an adhesive layer;

[0053] (2) Vacuum magnetron sputtering graphite layer: under a pressure of 1 Pa, sputter the graphite target embryo prepared in Example 1 onto the graphite target prepared in step (1) by DC magnetron sputtering technology or intermediate frequency magnetron sputtering technology On the adhesive layer of the carrier film, a graphite layer is sputtered on the adhesive layer, the th...

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Abstract

The invention discloses a preparation method of a fuel cell catalyst. The preparation method comprises the steps of preparation of a four-in-one release film, a vacuum magnetron sputtering graphite layer, a vacuum magnetron sputtering noble metal catalyst, a separation carrier film and a crushing carrier film, and carbonization. According to the preparation method of the fuel cell catalyst, graphite and a noble metal catalyst are sputtered to the carrier films through a vacuum sputtering method, so that the adhesion force of platinum metal to graphite carrier particles is increased, the service life of the catalyst is prolonged, the activity of the catalyst is improved, the catalysis efficiency is high, the using of fuel cell noble metal is reduced, and the production cost of a fuel cell is greatly reduced. Meanwhile, the method is simple in production process, high in production efficiency and suitable for large-batch production of the fuel cell catalyst, and plays an extremely important role in industrialization of the fuel cell.

Description

technical field [0001] The invention relates to the technical field of fuel cells, in particular to a method for preparing fuel cell catalysts. Background technique [0002] As a high-efficiency and environment-friendly power generation device, fuel cells have broad application prospects in base station power supplies, small and medium-sized power stations, electric vehicles, backup power supplies, and portable power supplies. Fuel cells can be divided into proton exchange membrane fuel cells, direct methanol fuel cells, alkaline fuel cells, solid oxide fuel cells, molten salt fuel cells, microbial fuel cells, biofuel cells, etc. A fuel cell is mainly composed of an end plate, a collector plate, a bipolar plate, and a membrane electrode, among which the membrane electrode is the core component of the fuel cell, and the catalyst is the heart of the membrane electrode. At present, relatively mature catalysts are mainly based on carbon powder, loaded with metal platinum. [0...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/42B01J37/34H01M4/92
CPCY02E60/50
Inventor 程立明魏广科
Owner 江苏氢电新能源有限公司
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