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Field emission light source cathode, manufacturing method thereof and field emission light source device

A field emission and light source technology, which is applied in cold cathode manufacturing, electrode system manufacturing, lamp parts, etc., can solve the problems of improving and unfavorable field emission light source device luminous flux, limited light emitting area, etc.

Inactive Publication Date: 2014-06-04
OCEANS KING LIGHTING SCI&TECH CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the field emission light source device with this structure is generally a flat plate, and its light-emitting area is limited in a limited area, which is not conducive to the improvement of the luminous flux of the field emission light source device.

Method used

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  • Field emission light source cathode, manufacturing method thereof and field emission light source device
  • Field emission light source cathode, manufacturing method thereof and field emission light source device
  • Field emission light source cathode, manufacturing method thereof and field emission light source device

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preparation example Construction

[0034] This embodiment also provides a method for preparing the cathode of a field emission light source, such as image 3 shown, including the following steps:

[0035] Step S1 : providing a substrate 110 , the substrate 110 includes a flexible substrate 112 and a conductive layer 114 disposed on the flexible substrate 112 , and then coating a resist on the conductive layer 114 of the substrate 110 to form a resist layer 140 .

[0036] In addition, in other implementation manners, the preparation method further includes a step of cleaning the substrate 110 . Specifically, the substrate 110 is ultrasonically cleaned sequentially using distilled water, acetone, absolute ethanol, distilled water, etc., and the cleaning time in each liquid is 15 minutes.

[0037] The thickness of the anti-etching layer 140 may be between 200-500 nm.

[0038] Step S2: Etching the resist layer 140 to form an array mask pattern penetrating to the conductive layer 114 .

[0039] In this embodiment...

Embodiment 1

[0050] The material of the substrate is as follows: flexible substrate: polyethylene terephthalate; conductive layer: ITO, thermal expansion coefficient 60*10 -6 m / K.

[0051] (1) Use distilled water, acetone, absolute ethanol and distilled water to ultrasonically clean the substrate in sequence, and the time for each ultrasonic cleaning is 15 minutes.

[0052] (2) Coat the X-ray resist PMMA with a thickness of 200 nm on the ITO conductive layer by spin coating to form an anti-etching layer.

[0053] (3) Expose the mask pattern with a diameter of 50nm and a period of 10μm on the surface coated with resist PMMA through a mask plate, using X-rays with a wavelength of 1nm; place the exposed substrate in a drying oven , and the temperature was raised to 120°C at a rate of 5°C / min, kept for 5min, and then cooled to room temperature naturally. Then, ammonium hydroxide and butyl acetate are used to develop and harden the film to obtain the desired array mask pattern.

[0054] (4) ...

Embodiment 2

[0059] The material of the substrate is as follows: flexible substrate: polyimide; conductive layer: ITO, thermal expansion coefficient 56×10 -6 m / K.

[0060] (1) Use distilled water, acetone, absolute ethanol and distilled water to ultrasonically clean the substrate in sequence, and the time for each ultrasonic cleaning is 15 minutes.

[0061] (2) Coating a UV resist with a thickness of 500 nm on the ITO conductive layer by spin coating method.

[0062] (3) On the surface coated with the resist through the mask plate, an array mask pattern arranged in a rectangle with a diameter of 100 nm and a period of 5 μm is etched by ultraviolet photolithography.

[0063] (4) A bonded titanium layer with a height of 0.5 μm is grown on the pattern of the substrate by spin coating, wherein the thermal expansion coefficient of titanium is 8.4×10 -6 m / K, the specific parameters of the spin coating method are: in the glue coater, the substrate rotation speed is 50rpm, the titanium slurry is...

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Abstract

The invention relates to a field emission light source cathode. The field emission light source cathode comprises a flexible substrate, a conducting layer arranged on the flexible substrate, a catalyst array layer arranged on the conducting layer and an electronic emitter array arranged on the catalyst array layer. The catalyst array layer is made of materials capable of catalyzing growth of the electronic emitter array. Flexible high temperature resistant film materials are adopted by the field emission light source cathode as substrate materials, bending processing is easy to achieve, therefore, field emission light source cathodes with various curved surfaces are obtained, and high luminous flux is achieved. In addition, the invention provides a manufacturing method of the field emission light source cathode and a field emission light source device.

Description

technical field [0001] The invention relates to the field of vacuum electronic devices, in particular to a field emission light source cathode, a preparation method thereof, and a field emission light source device. Background technique [0002] As a new cold cathode light source that works at low temperature or room temperature, the field emission light source has the advantages of low energy consumption, fast response and low discharge, and can achieve uniform, thin, and surface light emission. It can be widely used in various Lighting and decoration field. [0003] A field emission light source consists of two main parts, the anode and the cathode. Wherein, the cathode sequentially includes a substrate, a cathode conductive layer, an electron emitter and an insulating layer from bottom to top. Traditional field emission light sources often use transparent conductive glass as the substrate. However, the field emission light source device with this structure is generally...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01J63/02H01J9/02
Inventor 周明杰梁艳馨陈贵堂
Owner OCEANS KING LIGHTING SCI&TECH CO LTD